Technical Service Bulletins (TSBs) for the 2004 Caravan are official communications between Dodge & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.

    STEERING

    • TSB #1900805

      Date Announced:
      NOV 02, 2005
      NHTSA ID:
      #10017651

      REVISED POWER STEERING SYSTEM BLEEDING PROCEDURES. *SC Read More »

    • TSB #1900403

      Date Announced:
      AUG 04, 2005
      NHTSA ID:
      #10003546

      STEERING SHUDDER. *TT Read More »

    • TSB #1901004

      Date Announced:
      NOV 29, 2004
      NHTSA ID:
      #10011958

      POWER STEERING FLUID CONTAMINATION. *TT Read More »

    • TSB #1900103

      Date Announced:
      MAY 25, 2003
      NHTSA ID:
      #10001106

      POP/TICK SOUND IN STEERING WHEEL AREA. *TT *MJ Read More »

    STEERING:COLUMN

    • TSB #1900504

      Date Announced:
      OCT 25, 2004
      NHTSA ID:
      #10007928

      POP/TRICK/CREAK SOUND IN STEERING COLUMN. *MJ *EH Read More »

    SUSPENSION

    • TSB #0200305

      Date Announced:
      MAR 16, 2005
      NHTSA ID:
      #10013699

      RATTLE/KNOCKING SOUND FROM THE FRONT SUSPENSION. *SC Read More »

    SUSPENSION:FRONT

    • TSB #0200403

      Date Announced:
      FEB 24, 2005
      NHTSA ID:
      #10003978

      MUFFLED RATTLE SOUND FROM FRONT SUSPENSION. 2004 VOYAGER INCLUDED. *TT Read More »

    SUSPENSION:FRONT:MACPHERSON STRUT

    • TSB #0200405

      Date Announced:
      MAY 27, 2005
      NHTSA ID:
      #10016751

      CREAKING/SQUAWKING SOUND FROM FRONT STRUT AREA. *TT Read More »

    SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DRUM

    • TSB #0500305

      Date Announced:
      MAR 09, 2006
      NHTSA ID:
      #10019632

      SNOW/WATER INGESTION INTO REAR BRAKE DRUM. *TT Read More »

    • TSB #0500204

      Date Announced:
      JUN 21, 2005
      NHTSA ID:
      #10005996

      SNOW/WATER INGESTION INTO REAR BRAKE DRUM. *TT Read More »

    SERVICE BRAKES, AIR

    SERVICE BRAKES, AIR:ANTILOCK:WHEEL SPEED SENSOR

    • TSB #0500404

      Date Announced:
      DEC 03, 2004
      NHTSA ID:
      #10011941

      ANTI-LOCK BRAKE REAR WHEEL SPEED SENSOR REPLACEMENT. *TT Read More »

    • TSB #0500403

      Date Announced:
      AUG 22, 2003
      NHTSA ID:
      #10003534

      ANTI-LOCK BRAKE REAR WHEEL SPEED SENSOR REPLACEMENT. *TT Read More »

    PARKING BRAKE

    • TSB #9001329

      Date Announced:
      FEB 12, 2014
      NHTSA ID:
      #10136932

      Part Description: Seat Belt - Retaining Button Kits. Issue Description: Do not replace the entire seat belt if the seat belt web stop button is missing or damaged. Read More »

    ENGINE (PWS)

    • TSB #14-001-16

      Date Announced:
      JAN 15, 2016
      NHTSA ID:
      #10074652

      SUMMARY TO BE PROVIDED ON A FUTURE DATE. Read More »

    • TSB #14-001-16

      Date Announced:
      JAN 15, 2016
      NHTSA ID:
      #10119629

      Engine Stall Immediately Following Fuel Tank Fill-Up (X60 Warranty Extension) This bulletin involves replacing the fuel tank and vapor canister. Read More »

    ENGINE AND ENGINE COOLING

    • TSB #68332810

      Date Announced:
      SEP 07, 2016
      NHTSA ID:
      #10223854

      Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Read More »

    • TSB #05191925A$

      Date Announced:
      MAY 11, 2016
      NHTSA ID:
      #10181452

      Radiator If vehicle comes in for transmission fluid leaking from trans-oil cooler fittings on the radiator, please perform the following before replacing the radiator/cooler:~ 1. Read More »

    • TSB #05191925A

      Date Announced:
      MAY 11, 2016
      NHTSA ID:
      #10228094

      Radiator If vehicle comes in for transmission fluid leaking from trans-oil cooler fittings on the radiator, please perform the following before replacing the radiator/cooler:~ 1. Read More »

    • TSB #R2118796A

      Date Announced:
      FEB 26, 2016
      NHTSA ID:
      #10191460

      Valve Body. These may cause over drive cycling. Read More »

    • TSB #9003215

      Date Announced:
      FEB 12, 2015
      NHTSA ID:
      #10223602

      Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. Read More »

    • TSB #9003215

      Date Announced:
      FEB 12, 2015
      NHTSA ID:
      #10229181

      Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. Read More »

    • TSB #0900105

      Date Announced:
      DEC 10, 2005
      NHTSA ID:
      #10013774

      CYLINDER HEAD BOLT RE-TORQUE PROCEDURE. GPOP - ISSUE REVIEW SYSTEM. *TT Read More »

    ENGINE AND ENGINE COOLING:ENGINE

    • TSB #1802404

      Date Announced:
      JUN 01, 2004
      NHTSA ID:
      #10008426

      IDLE FLUCTUATION AND OR MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION DIAGNOSTIC TROUBLE CODES P0300, P0301, P0302, P0303 OR P0304. *TT Read More »

    • TSB #0900304

      Date Announced:
      MAR 02, 2004
      NHTSA ID:
      #10005992

      ACCESSORY DRIVE BELT SQUEAKING/CHIRPING SOUND. *TT Read More »

    • TSB #0900704

      Date Announced:
      MAR 02, 2004
      NHTSA ID:
      #10006455

      IRREGULAR ENGINE SNAPPING SOUND. *TT Read More »

    ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER

    • TSB #D-16-02 X60

      Date Announced:
      JAN 15, 2016
      NHTSA ID:
      #10119640

      Fuel Tank / Vapor Canister To announce an extended warranty on the Fuel Tank / Vapor Canister Effective Immediately Read More »

    FUEL SYSTEM, GASOLINE

    • TSB #1400116

      Date Announced:
      JAN 15, 2016
      NHTSA ID:
      #10218069

      This bulletin involves replacing the fuel tank and vapor canister. Read More »

    • TSB #1400207

      Date Announced:
      APR 05, 2007
      NHTSA ID:
      #10021668

      CLEANING PROCEDURE FOR THE MECHANICAL THROTTLE BODY. *KB Read More »

    FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:MANIFOLD PRESSURE (MAP) SENSOR

    • TSB #D1602X60

      Date Announced:
      JAN 15, 2016
      NHTSA ID:
      #10219763

      Extended Warranty on the Fuel Tank/Vapor Cannister Read More »

    FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY

    • TSB #14-001-16

      Date Announced:
      JAN 15, 2016
      NHTSA ID:
      #10119629

      Engine Stall Immediately Following Fuel Tank Fill-Up (X60 Warranty Extension) This bulletin involves replacing the fuel tank and vapor canister. Read More »

    • TSB #D-16-02 X60

      Date Announced:
      JAN 15, 2016
      NHTSA ID:
      #10209634

      Extended Warranty on the Fuel Tank/Vapor Cannister Read More »

    FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY

    • TSB #D-16-02

      Date Announced:
      JAN 15, 2016
      NHTSA ID:
      #10076430

      (X60) FUEL TANK/VAPOR CANISTER - 2004-2005-TOWN AND COUNTRY (RS) AND CARAVAN/GRAND CARAVAN (RS) Read More »

    POWER TRAIN

    • TSB #05191925A$

      Date Announced:
      MAY 11, 2016
      NHTSA ID:
      #10181452

      Radiator If vehicle comes in for transmission fluid leaking from trans-oil cooler fittings on the radiator, please perform the following before replacing the radiator/cooler:~ 1. Read More »

    • TSB #18-042-14

      Date Announced:
      JUL 30, 2014
      NHTSA ID:
      #10217728

      Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »

    • TSB #2100504

      Date Announced:
      APR 06, 2004
      NHTSA ID:
      #10006582

      COASTDOWN TICKING SOUND BETWEEN 40 MPH AND 0 MPH. *TT AND/OR TRANSFER GEAR WHINE SOUND BETWEEN 20 MPH AND 65 MPH, EITHER ACCELERATING OR DECELERATING. *TT Read More »

    POWER TRAIN:AUTOMATIC TRANSMISSION

    • TSB #0803006

      Date Announced:
      AUG 25, 2006
      NHTSA ID:
      #10021239

      POWERTRAIN CONTROL MODULE INITIALIZATION. *KB Read More »

    • TSB #2100903

      Date Announced:
      OCT 02, 2005
      NHTSA ID:
      #10003524

      AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE. VARIOUS MODELS INCLUDING THE 2004 RAM TRUCK, DURANGO, SEBRING CONVERTIBLE, CHEROKEE, VISION, NEON, AND VOYAGER. *TT *SC Read More »

    • TSB #2100104

      Date Announced:
      FEB 10, 2004
      NHTSA ID:
      #10005978

      TRANSMISSION SOLENOID REPLACEMENT. *TT Read More »

    POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

    • TSB #18-042-14

      Date Announced:
      JUL 30, 2014
      NHTSA ID:
      #10141243

      Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »

    • TSB #1802907

      Date Announced:
      APR 26, 2007
      NHTSA ID:
      #10021684

      GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE. *KB Read More »

    • TSB #0801505

      Date Announced:
      MAR 02, 2005
      NHTSA ID:
      #10013731

      POWERTRAIN CONTROL MODULE INITIALIZATION. *SC Read More »

    • TSB #30

      Date Announced:
      NOV 01, 2003
      NHTSA ID:
      #10005354

      POWERTRAIN CONTROL MODULE (PCM) ELECTRICAL CONNECTOR SEAL CUSTOMER SATISFACTION NOTIFICATION NO. C30. *TT Read More »

    • TSB #03014

      Date Announced:
      AUG 29, 2003
      NHTSA ID:
      #10003520

      SERVICE ACTION 03014 - POWERTRAIN CONTROL MODULE (PCM) ELECTRICAL CONNECTOR SEAL INSPECTION/REPAIR PROCEDURE. *TT Read More »

    • TSB #1800703C

      Date Announced:
      AUG 15, 2003
      NHTSA ID:
      #10003541

      GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE. 2004 MODELS INCLUDED. *TT Read More »

    ELECTRICAL SYSTEM

    • TSB #S2208000136

      Date Announced:
      JUL 09, 2022
      NHTSA ID:
      #10223762

      Security Module Lock Out After Entering the PIN to Unlock The Wireless Control Module (WCM) Read More »

    • TSB #S2208000136

      Date Announced:
      JUL 09, 2022
      NHTSA ID:
      #10230298

      Security Module Lock Out After Entering the PIN to Unlock The Wireless Control Module (WCM) Read More »

    • TSB #08-049-20

      Date Announced:
      APR 22, 2020
      NHTSA ID:
      #10175735

      Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are ... Read More »

    • TSB #18-042-14

      Date Announced:
      JUL 30, 2014
      NHTSA ID:
      #10141243

      Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »

    • TSB #18-042-14

      Date Announced:
      JUL 30, 2014
      NHTSA ID:
      #10217728

      Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »

    • TSB #0801405

      Date Announced:
      FEB 17, 2005
      NHTSA ID:
      #10012809

      MOPAR ACCESSORY REMOTE STARTER INOPERATIVE DUE TO HOOD SWITCH. *TT Read More »

    • TSB #1801804

      Date Announced:
      APR 27, 2004
      NHTSA ID:
      #10006884

      MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0301, P0302, P0303, P0304, P0305, P0306. *TT Read More »

    • TSB #0800504

      Date Announced:
      FEB 03, 2004
      NHTSA ID:
      #10005995

      ERRONEOUS ACTUATION OF HORNS, HEADLAMPS, AND PARKING LAMPS WHILE VEHICLE IS PARKED. *TT Read More »

    • TSB #0803503

      Date Announced:
      NOV 28, 2003
      NHTSA ID:
      #10005316

      FLASH - PANEL DIMMING DIAGNOSTIC TROUBLE CODE (DTC), INTERMITTENT FLUCTUATION OF STOP LAMP SIGNAL INTENSITY, OR FRONT LAMPS FLASH WITH RKE UNLOCK INOPERATIVE. 2004 CHRYSLER AND PLYMOUTH VOYAGER MODELS DISCONTINUED. Read More »

    • TSB #0803203

      Date Announced:
      NOV 07, 2003
      NHTSA ID:
      #10005317

      SENTRY KEY IDENTIFICATION WITHOUT REMOTE KEYLESS ENTRY (RKE). 2004 CHRYSLER AND PLYMOUTH VOYAGER DISCONTINUED. *TT Read More »

    ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:IMMOBILIZER/PROXIMITY:KEY/SENDER

    • TSB #9004275

      Date Announced:
      JUL 22, 2020
      NHTSA ID:
      #10221686

      KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. Read More »

    • TSB #9004275

      Date Announced:
      JUL 22, 2020
      NHTSA ID:
      #10229256

      KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. Read More »

    ELECTRICAL SYSTEM:SOFTWARE

    • TSB #18-042-14

      Date Announced:
      JUL 30, 2014
      NHTSA ID:
      #10141243

      Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »

    AIR BAGS

    • TSB #9001329

      Date Announced:
      FEB 12, 2014
      NHTSA ID:
      #10136932

      Part Description: Seat Belt - Retaining Button Kits. Issue Description: Do not replace the entire seat belt if the seat belt web stop button is missing or damaged. Read More »

    • TSB #0800107

      Date Announced:
      FEB 07, 2007
      NHTSA ID:
      #10021599

      PASSENGER AIR BAG DEACTIVATION. *KB Read More »

    • TSB #0803205

      Date Announced:
      JAN 03, 2006
      NHTSA ID:
      #10016171

      DAIMLERCHRYSLER CORPORATION IS NOW OFFERING A PASSENGER AIRBAG DEACTIVATION WIRING PACKAGE. TO INCLUDE 2006 CHRYSLER TOWN AND COUNTRY AND 300/TOURING. *TT Read More »

    STRUCTURE

    • TSB #23-015-20

      Date Announced:
      APR 30, 2020
      NHTSA ID:
      #10175743

      Disinfectant Solution Recommended for COVID-19 Read More »

    • TSB #31-006-19

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10169245

      Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »

    • TSB #31-005-19

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10169249

      Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »

    • TSB #3100619

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10220097

      Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »

    • TSB #3100519

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10220101

      Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »

    • TSB #3100319

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10220099

      Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts. Read More »

    • TSB #9002828

      Date Announced:
      SEP 03, 2014
      NHTSA ID:
      #10139595

      Part Description: Insulator in Lever Assembly - Valve Body - Trans Issue Description: The manual valve insulator, attaching rivet and an instruction sheet are now available as a kit. Read More »

    STRUCTURE:BODY

    • TSB #2300205

      Date Announced:
      JAN 14, 2005
      NHTSA ID:
      #10012340

      UPPER BODY SEAM SEAL APPEARANCE CONCERN WATER LEAK. *EH Read More »

    • TSB #2301004

      Date Announced:
      SEP 09, 2004
      NHTSA ID:
      #10006965

      PASSENGER COMPARTMENT FLOOR WATER LEAK. *TT THIS BULLETIN SUPERSEDES BULLETIN 23-010-04 DATED 04-29-04. *TT Read More »

    STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS

    • TSB #2302007

      Date Announced:
      SEP 27, 2007
      NHTSA ID:
      #10022182

      POWER SLIDING DOOR ADJUSTMENT AND DIAGNOSIS AID. *KB UPDATED 10/26/07. *NJ Read More »

    VEHICLE SPEED CONTROL

    • TSB #1801604

      Date Announced:
      APR 13, 2004
      NHTSA ID:
      #10006578

      ROUGH IDLE WHEN ENGINE IS AT NORMAL OPERATING TEMPERATURE. *TT Read More »

    WHEELS

    • TSB #9001329

      Date Announced:
      FEB 12, 2014
      NHTSA ID:
      #10136932

      Part Description: Seat Belt - Retaining Button Kits. Issue Description: Do not replace the entire seat belt if the seat belt web stop button is missing or damaged. Read More »

    EQUIPMENT

    • TSB #23-015-20

      Date Announced:
      APR 30, 2020
      NHTSA ID:
      #10175743

      Disinfectant Solution Recommended for COVID-19 Read More »

    • TSB #08-049-20

      Date Announced:
      APR 22, 2020
      NHTSA ID:
      #10175735

      Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are ... Read More »

    • TSB #31-003-19

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10169247

      Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts. Read More »

    • TSB #31-005-19

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10169249

      Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »

    • TSB #3100619

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10220097

      Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »

    • TSB #05183348A$

      Date Announced:
      MAY 11, 2016
      NHTSA ID:
      #10141260

      KEY BLANK WITH TRANSMITTER The key with an integrated FOB P/N 05183348AA is temporarily unavailable. The supplier is currently working on a functional replacement. Read More »

    • TSB #05191925A$

      Date Announced:
      MAY 11, 2016
      NHTSA ID:
      #10181452

      Radiator If vehicle comes in for transmission fluid leaking from trans-oil cooler fittings on the radiator, please perform the following before replacing the radiator/cooler:~ 1. Read More »

    • TSB #9002828

      Date Announced:
      SEP 03, 2014
      NHTSA ID:
      #10139595

      Part Description: Insulator in Lever Assembly - Valve Body - Trans Issue Description: The manual valve insulator, attaching rivet and an instruction sheet are now available as a kit. Read More »

    • TSB #18-042-14

      Date Announced:
      JUL 30, 2014
      NHTSA ID:
      #10217728

      Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »

    EQUIPMENT:ELECTRICAL

    • TSB #05183348A$

      Date Announced:
      MAY 11, 2016
      NHTSA ID:
      #10141260

      KEY BLANK WITH TRANSMITTER The key with an integrated FOB P/N 05183348AA is temporarily unavailable. The supplier is currently working on a functional replacement. Read More »

    EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

    • TSB #D1602X60

      Date Announced:
      JAN 15, 2016
      NHTSA ID:
      #10219763

      Extended Warranty on the Fuel Tank/Vapor Cannister Read More »

    • TSB #9002519

      Date Announced:
      MAR 20, 2013
      NHTSA ID:
      #10129008

      82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington ... Read More »