I blew the 3rd cylinder spark plug out on the passenger side, 2 times in 600 miles while driving at normal highway speeds. This caused raw fuel to leak onto the hot manifold causing a safety issue. I spent $1142.17 to have this issue repaired.

- Bismarck, ND, USA

Spark plug ejected from engine.

- Goshen, NY, USA

Spark plug was ejected out of the engine.

- Goshen, NY, USA

Exhaust manifolds have developed holes in them. I believe Ford's suppliers provided inferior materials in their casting of the manifolds. This not only offers more pollution to the atmosphere but is a possible fire hazard. My vehicle has been well cared for and has only 37000 original miles. I have vehicles built in the 1950 and their exhaust manifolds continue to function. I believe a recall on these vehicles is in order and Ford Motor Company should make the necessary repairs at their expense. Updated 10/01/15

- Elkton, MD, USA

Driving home from the river towing my boat a spark plug blew out of the engine with no warning leaving me stranded in the middle of the desert.

- Riverside, CA, USA

Was driving my vehicle and the spark plug was blown out of the engine. Could have caught on fire. Never heard of this happing before until the tow truck driver told me his Expedition with a tritonv8 did the same thing. Dealer wanted $700 to fix the spark plug and $1200 total to replace all coil packs and plugs which is ridiculous for a non-custom pick up truck. What if my wife would have been driving and not known what to do" it could have caught fire or caused a crash. The dealer rattled off the estimate like they do it all the time which tells me this is a defect in manufacturing and why has this not been recalled"

- Colorado Springs, CO, USA

The contact owns a 2002 Ford F-150. While driving at 5 mph, the engine stalled. The vehicle was taken to an independent mechanic, who diagnosed that the engine needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure. The approximate failure mileage was 140,000. Updated 5/20/15 updated 10/05/2017

- Hockessin, DE, USA

While driving at 15 mph cylinder #5 spark plug liberated it self from the engine.

- Harwinton, CT, USA

The spark plugs were blown out of the heads; the threaded portion of the head was stripped; heli coils were used to correct the problem; this happened three times now in less than a month.

- Crestview, FL, USA

The contact owns a 2002 Ford F-150. The contact stated that while driving at 60 mph, the contact noticed smoke and an oil odor emitting from the front of the vehicle. Upon further inspection, the contact noticed that oil was leaking from the exhaust. The vehicle was not diagnosed or repaired. The failure recurred on numerous occasions. The manufacturer was notified of the failure. The failure mileage was 140,000.

- El Paso, TX, USA

Driving on the freeway a spark plug came out of the engine causing the vehicle to shake and loose power. The dealer and a shop I took the vehicle to stated that this is a frequent problem with this engine.

- Kaysville, UT, USA

The contact owns a 2002 Ford F-150. While the vehicle was parked, smoke appeared under the hood and the vehicle caught fire. A police report was filed. The manufacturer was not made aware of the failure. The approximate failure mileage was 107,000.

- Violet, LA, USA

#4 sparkplug ejected

- Jeddo, MI, USA

Spark plug blew out of head.

- Garfield, NJ, USA

2002 F150 harley davidson edition with only 75,000 miles blew a spark plug out of the head. Ford admits no culpability even though they have tsb's. estimate to repair plug & change out other 7 spark plugs with 8 new coils was $2800. I could almost purchase a new engine for that. Found a reputable garage to do the work for around $900 total. Understand that I should get used to this happening until all 8 spark plug holes have been repaired. Ford man for 35 years. Own 3 currently. If dependability is no longer a priority for Ford don't know what I will do.

- Springfield, MO, USA

Another spark plug blew out of cylinder head taking threads with it. Possible fire hazard as fuel spews into engine compartment with live sparks close by.

- Seattle, WA, USA

Spark plug blew out of #2 cylinder taking threads with it required special insert for new plug cost $400 possible fire hazard as fuel blows into engine compartment and spark plug is still firing.

- Seattle, WA, USA

While driving my vehicle under very normal circumstances, traveling approximately 30mph, my truck began to run very rough and there were loud popping noises coming from the top of the passenger side valve cover. It turned out to be a blown-out spark plug and coil pack.

- Sandy, UT, USA

The contact owns a 2002 Ford F-150. The contact stated that the spark plugs detached from the cylinder head and caused the vehicle not to perform properly. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was 200,006.

- Cincinnati, OH, USA

Engine quits running and wont restart, so you have no power steering or brakes. Problem indicators are 1. engine wont restart/ or quit running 2. odometer reads all dashes, no numbers,3. anti theft activated. This is caused by the power wire in the fuse box under the hood corroding off for the PCM relay and leaving the PCM dead.

- Rochester, MN, USA