Technical Service Bulletins (TSBs) for the 2009 Rio are official communications between Kia & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.

    ENGINE (PWS)

    • TSB #TSBENG120R1

      Date Announced:
      AUG 29, 2013
      NHTSA ID:
      #10090625

      TSB: MUFFLER PIPE HANGER BRACKET REPLACEMENT - REVISED - SOME RIO VEHICLES, PRODUCED FROM FEBRUARY 25, 2008 TO JULY 10, 2011, MAY EXPERIENCE A RATTLING NOISE WHILE DRIVING, EMANATING FROM UNDER THE VEHICLE. Read More »

    ENGINE AND ENGINE COOLING

    • TSB #TSB_ENG063_CLSD

      Date Announced:
      MAY 19, 2021
      NHTSA ID:
      #10194563

      TSB_ENG063_CLOSED: TECHNICAL SERVICE BULLETIN CLOSED Read More »

    • TSB #TSB_ENG056_CLSD

      Date Announced:
      MAY 07, 2021
      NHTSA ID:
      #10194554

      TSB_ENG056_CLOSED: TECHNICAL SERVICE BULLETIN CLOSED Read More »

    • TSB #PS539

      Date Announced:
      MAR 02, 2018
      NHTSA ID:
      #10133170

      PITSTOP - ENGINE COMPONENT RE-USE GUIDELINES - In general, parts and components removed during engine repairs should be considered serviceable, and should be thoroughly cleaned and transferred to the new engine. Read More »

    ENGINE AND ENGINE COOLING:ENGINE

    • TSB #TSB-033

      Date Announced:
      APR 01, 2010
      NHTSA ID:
      #10032713

      KIA: ECM UPGRADE-MIL ON WITH DTC P0300, P0128, P0140, P0442 & P0461. VEHICLES MAY EXPERIENCE A ROUGH IDLE DURING INITIAL COLD START UP PERIOD AND/OR ILLUMINATE THE MIL. *PE UPDATED 10/29/10. Read More »

    • TSB #TSB-063

      Date Announced:
      FEB 01, 2010
      NHTSA ID:
      #10033404

      KIA: ECM UPGRADE FOR MULTIPLE DTC'S LISTED, P0300, P0128, P0140, P0442, P0451, P0461 (SA032). PROVIDES PROCEDURE TO UPGRADE THE ENGINE CONTROL MODULE (ECM) OF SOME 1. Read More »

    • TSB #TSB-056

      Date Announced:
      JAN 01, 2010
      NHTSA ID:
      #10033670

      KIA: KNOCK SENSOR REPLACEMENT (SA017). SOME VEHICLES EQUIPPED WITH THE ALPHA ENGINE (1.6L) MAY ILLUMINATE A MIL RELATED TO KNOCK SENSOR CODES P0326 (KNOCK SENSOR 1 CIRCUIT RANGE/PERFORMANCE) AND/OR P0327 (KNOCK SENSOR 1 CIRCUIT LOW ... Read More »

    • TSB #TSB-046

      Date Announced:
      MAY 01, 2009
      NHTSA ID:
      #10030365

      KIA MOTORS: RELATING TO OIL CONTROL VALVE (OCV) USED IN CONSTANT VARIABLE VALVE TIMING (CVVT). IF AT ANY TIME OCV IS SUSPECTED AS A CAUSE OF ROUGH IDLING, POOR ACCELERTION, CAMSHAFT TIMING MISALIGNMENT RELATED TROUBLE CODES, MISFIRE ... Read More »

    ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE

    • TSB #TSBENG120R1

      Date Announced:
      AUG 29, 2013
      NHTSA ID:
      #10090625

      TSB: MUFFLER PIPE HANGER BRACKET REPLACEMENT - REVISED - SOME RIO VEHICLES, PRODUCED FROM FEBRUARY 25, 2008 TO JULY 10, 2011, MAY EXPERIENCE A RATTLING NOISE WHILE DRIVING, EMANATING FROM UNDER THE VEHICLE. Read More »

    • TSB #120

      Date Announced:
      NOV 01, 2012
      NHTSA ID:
      #10060305

      SUMMARY TO BE PROVIDED ON A FUTURE DATE. Read More »

    POWER TRAIN

    • TSB #TSB_TRA046_R3

      Date Announced:
      NOV 18, 2022
      NHTSA ID:
      #10226555

      TECHNICAL SERVICE BULLETIN: TRANSMISSION FLUID APPLICATION GUIDE - This bulletin provides information relating to the correct transmission fluid type and fill quantity requirement for each Kia model. Read More »

    • TSB #TSB_TRA046_R1

      Date Announced:
      APR 24, 2020
      NHTSA ID:
      #10174520

      TECHNICAL SERVICE BULLETIN: - TRANSMISSION FLUID APPLICATION GUIDE - This bulletin has been revised to include additional information. Read More »

    • TSB #TSBTRA046

      Date Announced:
      DEC 06, 2013
      NHTSA ID:
      #10091489

      TSB: AUTOMATIC TRANSMISSION FLUID APPLICATION GUIDE - THIS BULLETIN PROVIDES INFORMATION RELATING TO THE CORRECT AUTOMATIC TRANSMISSION FLUIDS THAT ARE REQUIRED FOR EACH KIA MODEL. Read More »

    ELECTRICAL SYSTEM

    • TSB #TSB_ENG063_CLSD

      Date Announced:
      MAY 19, 2021
      NHTSA ID:
      #10194563

      TSB_ENG063_CLOSED: TECHNICAL SERVICE BULLETIN CLOSED Read More »

    • TSB #PS443

      Date Announced:
      APR 04, 2016
      NHTSA ID:
      #10183431

      TSB - USE OF AFTERMARKET USB CHARGING CABLES IN USB/12V PORTS - This article provides information regarding the use of USB ports and 12V power outlets to connect/charge mobile phones. Read More »

    ELECTRICAL SYSTEM:SOFTWARE

    • TSB #TSB-135

      Date Announced:
      DEC 01, 2013
      NHTSA ID:
      #10055390

      KIA: INFORMATION PROVIDED REGARDING THE MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH ELECTRONIC CONTROL MODULE (ECM) SYSTEM UPGRADED SOFTWARE. MODEL 2006-2011 RIO. *PE Read More »

    EXTERIOR LIGHTING

    • TSB #TSB_BOD055_R1

      Date Announced:
      SEP 13, 2021
      NHTSA ID:
      #10201529

      TECHNICAL SERVICE BULLETIN: INFORMATION FOR HEADLAMP CONDENSATION AND MOISTURE - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. Read More »

    VISIBILITY

    VISIBILITY/WIPER (PWS)

    • TSB #TSBBOD095

      Date Announced:
      MAR 22, 2013
      NHTSA ID:
      #10090713

      TSB: WINDSHIELD WASHER PUMP INLET FILTER REPLACEMENT - THIS BULLETIN PROVIDES INFORMATION RELATING TO POSSIBLE FOREIGN DEBRIS ACCUMULATION ON THE WINDSHIELD WASHER PUMP INLET FILTER. Read More »

    AIR BAGS:SENSOR:OCCUPANT CLASSIFICATION

    • TSB #WTY002BULLETINRI

      Date Announced:
      JUN 14, 2016
      NHTSA ID:
      #10094135

      WARRANTY BULLETIN: WTY002 - 2008~2011MY RIO PASSENGER SEAT OCS SENSOR MAT WARRANTY EXTENSION (WTY002) - THIS BULLETIN PROVIDES INFORMATION RELATED TO THE REPLACEMENT OF THE FRONT PASSENGER OCCUPANT CLASSIFICATION SYSTEM (OCS) SENSOR MAT ... Read More »

    • TSB #WTY002OWNERRIO

      Date Announced:
      JUN 10, 2016
      NHTSA ID:
      #10094563

      OWNER LETTER: WTY002 RIO - DEAR KIA RIO OWNER: KIA MOTORS AMERICA?S HIGHEST COMMITMENT IS TO YOUR SAFETY. Read More »

    • TSB #TSBBOD140

      Date Announced:
      JUN 09, 2016
      NHTSA ID:
      #10089310

      TSB: FRONT PASSENGER OCS SENSOR MAT DIAGNOSIS AND REPLACEMENT - THIS BULLETIN PROVIDES INFORMATION RELATED TO THE REPLACEMENT OF THE FRONT PASSENGER OCCUPANT CLASSIFICATION SYSTEM (OCS) SENSOR MAT IN 2008~2011MY RIO (JB) VEHICLES. Read More »

    • TSB #WTY002DEALERP

      Date Announced:
      JUN 08, 2016
      NHTSA ID:
      #10094136

      DEALER PRINCIPAL MEMO: WTY002 - 2008~2011MY RIO PASSENGER SEAT OCS SENSOR MAT WARRANTY EXTENSION (WTY002) - KIA MOTORS AMERICA, INC. Read More »

    • TSB #WTY002DEALERPSM

      Date Announced:
      JUN 08, 2016
      NHTSA ID:
      #10094137

      DEALER PARTS AND SERVICE MANAGER MEMO: WTY002 - 2008~2011MY RIO PASSENGER SEAT OCS SENSOR MAT WARRANTY EXTENSION (WTY002) - KIA MOTORS AMERICA, INC. Read More »

    • TSB #WTY002FORMRIO

      Date Announced:
      JUN 08, 2016
      NHTSA ID:
      #10094169

      REQUEST FOR REIMBURSEMENT FORM: WTY002 RIO - IF YOU HAVE PAID TO HAVE THE FRONT PASSENGER OCS SENSOR MAT REPLACED, YOU MAY BE ELIGIBLE FOR REIMBURSEMENT FOR SOME OR ALL OF THAT EXPENSE. Read More »

    • TSB #WTY002QA

      Date Announced:
      JUN 08, 2016
      NHTSA ID:
      #10094564

      "Q AND A: WTY002 - CERTAIN 2008-2011 MY KIA RIO VEHICLES AND ALL 2006-2010 MY KIA OPTIMA VEHICLES FRONT PASSENGER OCS SENSOR MAT KIA NEW VEHICLE LIMITED WARRANTY EXTENSION" Read More »

    SEAT BELTS

    • TSB #WTY002BULLETINRI

      Date Announced:
      JUN 14, 2016
      NHTSA ID:
      #10094135

      WARRANTY BULLETIN: WTY002 - 2008~2011MY RIO PASSENGER SEAT OCS SENSOR MAT WARRANTY EXTENSION (WTY002) - THIS BULLETIN PROVIDES INFORMATION RELATED TO THE REPLACEMENT OF THE FRONT PASSENGER OCCUPANT CLASSIFICATION SYSTEM (OCS) SENSOR MAT ... Read More »

    STRUCTURE

    • TSB #TSB_BOD055_R1

      Date Announced:
      SEP 13, 2021
      NHTSA ID:
      #10201529

      TECHNICAL SERVICE BULLETIN: INFORMATION FOR HEADLAMP CONDENSATION AND MOISTURE - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. Read More »

    • TSB #TSB_BOD042_CLSD

      Date Announced:
      MAY 07, 2021
      NHTSA ID:
      #10194505

      TSB_BOD042_CLOSED: TECHNICAL SERVICE BULLETIN CLOSED Read More »

    • TSB #TSB_BOD043_CLSD

      Date Announced:
      MAY 07, 2021
      NHTSA ID:
      #10194507

      TSB_BOD043_CLOSED: TECHNICAL SERVICE BULLETIN CLOSED Read More »

    STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS

    • TSB #SC-122

      Date Announced:
      JUL 01, 2015
      NHTSA ID:
      #10058518

      KIA: AN ADDITIONAL APPLICATION OF ANTI-CORROSION PROTECTION WILL BE APPLIED ON SOME VEHICLES UNDERBODY COMPONENTS TO HELP PREVENT CORROSION. MODEL 2004-09 SPECTRA, 2006-10 OPTIMA, 2006-11 RIO 2007-10 RONDO AND 2010-13 SOUL. Read More »

    STRUCTURE:BODY:DOOR

    • TSB #TSB-066

      Date Announced:
      JUN 01, 2010
      NHTSA ID:
      #10033988

      KIA: SERVICE ACTION-DOOR WEATHER STRIP INSPECTION AND REPLACEMENT. VEHICLES MAY EXPERIENCE ABNORMAL WEAR ON THE DOOR WEATHER STRIP. Read More »

    LATCHES/LOCKS/LINKAGES

    • TSB #TSB-GEN085

      Date Announced:
      NOV 04, 2016
      NHTSA ID:
      #10109777

      TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are strictly intended for ?one time use?. Read More »

    SEATS

    • TSB #WTY002BULLETINRI

      Date Announced:
      JUN 14, 2016
      NHTSA ID:
      #10094135

      WARRANTY BULLETIN: WTY002 - 2008~2011MY RIO PASSENGER SEAT OCS SENSOR MAT WARRANTY EXTENSION (WTY002) - THIS BULLETIN PROVIDES INFORMATION RELATED TO THE REPLACEMENT OF THE FRONT PASSENGER OCCUPANT CLASSIFICATION SYSTEM (OCS) SENSOR MAT ... Read More »

    EQUIPMENT

    • TSB #WTY002BULLETINRI

      Date Announced:
      JUN 14, 2016
      NHTSA ID:
      #10094135

      WARRANTY BULLETIN: WTY002 - 2008~2011MY RIO PASSENGER SEAT OCS SENSOR MAT WARRANTY EXTENSION (WTY002) - THIS BULLETIN PROVIDES INFORMATION RELATED TO THE REPLACEMENT OF THE FRONT PASSENGER OCCUPANT CLASSIFICATION SYSTEM (OCS) SENSOR MAT ... Read More »

    • TSB #WTY002OWNERRIO

      Date Announced:
      JUN 10, 2016
      NHTSA ID:
      #10094563

      OWNER LETTER: WTY002 RIO - DEAR KIA RIO OWNER: KIA MOTORS AMERICA?S HIGHEST COMMITMENT IS TO YOUR SAFETY. Read More »

    • TSB #TSBBOD140

      Date Announced:
      JUN 09, 2016
      NHTSA ID:
      #10089310

      TSB: FRONT PASSENGER OCS SENSOR MAT DIAGNOSIS AND REPLACEMENT - THIS BULLETIN PROVIDES INFORMATION RELATED TO THE REPLACEMENT OF THE FRONT PASSENGER OCCUPANT CLASSIFICATION SYSTEM (OCS) SENSOR MAT IN 2008~2011MY RIO (JB) VEHICLES. Read More »

    • TSB #WTY002DEALERP

      Date Announced:
      JUN 08, 2016
      NHTSA ID:
      #10094136

      DEALER PRINCIPAL MEMO: WTY002 - 2008~2011MY RIO PASSENGER SEAT OCS SENSOR MAT WARRANTY EXTENSION (WTY002) - KIA MOTORS AMERICA, INC. Read More »

    • TSB #WTY002DEALERPSM

      Date Announced:
      JUN 08, 2016
      NHTSA ID:
      #10094137

      DEALER PARTS AND SERVICE MANAGER MEMO: WTY002 - 2008~2011MY RIO PASSENGER SEAT OCS SENSOR MAT WARRANTY EXTENSION (WTY002) - KIA MOTORS AMERICA, INC. Read More »

    • TSB #WTY002FORMRIO

      Date Announced:
      JUN 08, 2016
      NHTSA ID:
      #10094169

      REQUEST FOR REIMBURSEMENT FORM: WTY002 RIO - IF YOU HAVE PAID TO HAVE THE FRONT PASSENGER OCS SENSOR MAT REPLACED, YOU MAY BE ELIGIBLE FOR REIMBURSEMENT FOR SOME OR ALL OF THAT EXPENSE. Read More »

    • TSB #WTY002QA

      Date Announced:
      JUN 08, 2016
      NHTSA ID:
      #10094564

      "Q AND A: WTY002 - CERTAIN 2008-2011 MY KIA RIO VEHICLES AND ALL 2006-2010 MY KIA OPTIMA VEHICLES FRONT PASSENGER OCS SENSOR MAT KIA NEW VEHICLE LIMITED WARRANTY EXTENSION" Read More »

    • TSB #PS443

      Date Announced:
      APR 04, 2016
      NHTSA ID:
      #10183431

      TSB - USE OF AFTERMARKET USB CHARGING CABLES IN USB/12V PORTS - This article provides information regarding the use of USB ports and 12V power outlets to connect/charge mobile phones. Read More »

    • TSB #TSBSC122

      Date Announced:
      JUL 16, 2015
      NHTSA ID:
      #10089618

      "TSB: VOLUNTARY SERVICE CAMPAIGN - APPLICATION OF ADDITIONAL ANTI-CORROSION MATERIAL (SC122) - TO IMPROVE CUSTOMER SATISFACTION, KIA IS LAUNCHING THIS BULLETIN TO APPLY ADDITIONAL ANTICORROSION PROTECTION TO VARIOUS VEHICLE UNDERBODY ... Read More »

    • TSB #DEALERPSC122

      Date Announced:
      JUL 16, 2015
      NHTSA ID:
      #10089642

      DEALER PRINCIPAL MEMO (SC122) - KIA MOTORS AMERICA, INC. WILL BE CONDUCTING A VOLUNTARY SERVICE CAMPAIGN, AS A PREVENTATIVE MEASURE, TO ADD ADDITIONAL ANTI-CORROSION MATERIAL TO THE UNDERBODY OF ALL 2006-2011 MY RIO, 2004-2009 MY SPECTRA, ... Read More »

    • TSB #DEALERPSMSC122

      Date Announced:
      JUL 16, 2015
      NHTSA ID:
      #10089662

      DEALER SERVICE MANAGER MEMO (SC122) - KIA MOTORS AMERICA, INC. IS CONDUCTING A VOLUNTARY SERVICE CAMPAIGN AS A PREVENTATIVE MEASURE TO ADD ADDITIONAL ANTI-CORROSION MATERIAL TO THE UNDERBODY OF ALL 2006-2011 MY RIO, 2004-2009 MY SPECTRA, ... Read More »

    • TSB #OWNERSC122RIO

      Date Announced:
      JUL 16, 2015
      NHTSA ID:
      #10089664

      OWNER NOTIFICATION LETTER (SC122) - DEAR KIA RIO OWNER: KIA MOTORS AMERICA, INC. IS CONDUCTING A VOLUNTARY SERVICE CAMPAIGN TO ADD ADDITIONAL ANTI-CORROSION MATERIAL TO THE UNDERBODY OF ALL 2006-2011 MY RIO VEHICLES THAT WERE ORIGINALLY ... Read More »

    • TSB #QASC122

      Date Announced:
      JUL 16, 2015
      NHTSA ID:
      #10089668

      QUESTIONS AND ANSWERS FOR VOLUNTARY SERVICE CAMPAIGN SC122 ? UNDERBODY ? ADDITIONAL ANTI-CORROSION TREATMENT Read More »

    • TSB #TSBBOD095

      Date Announced:
      MAR 22, 2013
      NHTSA ID:
      #10090713

      TSB: WINDSHIELD WASHER PUMP INLET FILTER REPLACEMENT - THIS BULLETIN PROVIDES INFORMATION RELATING TO POSSIBLE FOREIGN DEBRIS ACCUMULATION ON THE WINDSHIELD WASHER PUMP INLET FILTER. Read More »

    • TSB #120

      Date Announced:
      NOV 01, 2012
      NHTSA ID:
      #10060305

      SUMMARY TO BE PROVIDED ON A FUTURE DATE. Read More »

    EQUIPMENT:MECHANICAL

    • TSB #TSB-GEN085R1

      Date Announced:
      JAN 18, 2017
      NHTSA ID:
      #10109812

      TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use. Read More »

    EQUIPMENT:OTHER:LABELS

    • TSB #TSB-022

      Date Announced:
      MAY 01, 2009
      NHTSA ID:
      #10030290

      KIA: LOAD CARRYING CAPACITY LABEL REQUIREMENTS AND INSTRUCTIONS TO COMPLY WITH FMVSS 110. PROVIDING INFORMATION FOR THE NEW REQUIREMENTS RELATED TO LOAD CARRYING CAPACITY (LCC) WHEN CERTAIN ACCESSORIES ARE ADDED TO A COMPLETED VEHICLE ... Read More »

    EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

    • TSB #WTY002FORMRIO

      Date Announced:
      JUN 08, 2016
      NHTSA ID:
      #10094169

      REQUEST FOR REIMBURSEMENT FORM: WTY002 RIO - IF YOU HAVE PAID TO HAVE THE FRONT PASSENGER OCS SENSOR MAT REPLACED, YOU MAY BE ELIGIBLE FOR REIMBURSEMENT FOR SOME OR ALL OF THAT EXPENSE. Read More »

    EQUIPMENT ADAPTIVE/MOBILITY

    • TSB #TSB-GEN085R1

      Date Announced:
      JAN 18, 2017
      NHTSA ID:
      #10109812

      TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use. Read More »

    • TSB #TSB-GEN085

      Date Announced:
      NOV 04, 2016
      NHTSA ID:
      #10109777

      TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are strictly intended for ?one time use?. Read More »

    • TSB #WTY002QA

      Date Announced:
      JUN 08, 2016
      NHTSA ID:
      #10094564

      "Q AND A: WTY002 - CERTAIN 2008-2011 MY KIA RIO VEHICLES AND ALL 2006-2010 MY KIA OPTIMA VEHICLES FRONT PASSENGER OCS SENSOR MAT KIA NEW VEHICLE LIMITED WARRANTY EXTENSION" Read More »

    • TSB #PS443

      Date Announced:
      APR 04, 2016
      NHTSA ID:
      #10183431

      TSB - USE OF AFTERMARKET USB CHARGING CABLES IN USB/12V PORTS - This article provides information regarding the use of USB ports and 12V power outlets to connect/charge mobile phones. Read More »