Technical Service Bulletins (TSBs) for the 2004 PT Cruiser are official communications between Chrysler & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.

STEERING

• TSB #1900805

  Date Announced:

  NOV 02, 2005

  NHTSA ID:

  #10017651

  REVISED POWER STEERING SYSTEM BLEEDING PROCEDURES. *SC Read More »

• TSB #1901004

  Date Announced:

  NOV 29, 2004

  NHTSA ID:

  #10011958

  POWER STEERING FLUID CONTAMINATION. *TT Read More »

• TSB #1900304

  Date Announced:

  AUG 27, 2004

  NHTSA ID:

  #10009785

  STEERING COLUMN CLICK SOUND. *TT Read More »

• TSB #1900104

  Date Announced:

  MAR 16, 2004

  NHTSA ID:

  #10006448

  WHISTLING SOUND WHEN THE STEERING WHEEL IS TURNED. *TT Read More »

STEERING:COLUMN

• TSB #1900402

  Date Announced:

  APR 06, 2004

  NHTSA ID:

  #10007587

  STEERING COLUMN CLICK SOUND. *MJ Read More »

STEERING:HYDRAULIC POWER ASSIST SYSTEM

• TSB #1803605

  Date Announced:

  OCT 07, 2005

  NHTSA ID:

  #10017630

  FLASH: ROUGH IDLE OR IDLE FLUCTUATION WITH POWER STEERING OPERATION. *SC Read More »

ENGINE AND ENGINE COOLING

• TSB #R2118796A

  Date Announced:

  FEB 26, 2016

  NHTSA ID:

  #10191460

  Valve Body. These may cause over drive cycling. Read More »

• TSB #9003215

  Date Announced:

  FEB 12, 2015

  NHTSA ID:

  #10223602

  Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. Read More »

• TSB #9003215

  Date Announced:

  FEB 12, 2015

  NHTSA ID:

  #10229181

  Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. Read More »

• TSB #18-016-13

  Date Announced:

  APR 04, 2013

  NHTSA ID:

  #10188643

  This bulletin involves reprogramming the Powertrain Control Module with new software. The Technician may discover that P0128 - Thermostat Rationality DTC is present. Read More »

• TSB #18-016-13

  Date Announced:

  APR 04, 2013

  NHTSA ID:

  #10215810

  This bulletin involves reprogramming the Powertrain Control Module with new software. The Technician may discover that P0128 - Thermostat Rationality DTC is present. Read More »

• TSB #0900105

  Date Announced:

  DEC 10, 2005

  NHTSA ID:

  #10013774

  CYLINDER HEAD BOLT RE-TORQUE PROCEDURE. GPOP - ISSUE REVIEW SYSTEM. *TT Read More »

ENGINE AND ENGINE COOLING:ENGINE

• TSB #1802404

  Date Announced:

  JUN 01, 2004

  NHTSA ID:

  #10008426

  IDLE FLUCTUATION AND OR MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION DIAGNOSTIC TROUBLE CODES P0300, P0301, P0302, P0303 OR P0304. *TT Read More »

• TSB #0900704

  Date Announced:

  MAR 02, 2004

  NHTSA ID:

  #10006455

  IRREGULAR ENGINE SNAPPING SOUND. *TT Read More »

ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS

• TSB #0700104

  Date Announced:

  MAR 16, 2004

  NHTSA ID:

  #10006459

  ACCESSORY DRIVE BELT SQUEAKING/CHIRPING SOUND. *TT Read More »

POWER TRAIN

• TSB #18-042-14

  Date Announced:

  JUL 30, 2014

  NHTSA ID:

  #10217728

  Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »

POWER TRAIN:MANUAL TRANSMISSION

• TSB #0600105

  Date Announced:

  FEB 19, 2005

  NHTSA ID:

  #10012813

  TRANSMISSION GEAR RATTLE SOUND AT IDLE. *TT Read More »

POWER TRAIN:MANUAL TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

• TSB #18-016-13

  Date Announced:

  APR 04, 2013

  NHTSA ID:

  #10215810

  This bulletin involves reprogramming the Powertrain Control Module with new software. The Technician may discover that P0128 - Thermostat Rationality DTC is present. Read More »

POWER TRAIN:AUTOMATIC TRANSMISSION

• TSB #0803006

  Date Announced:

  AUG 25, 2006

  NHTSA ID:

  #10021239

  POWERTRAIN CONTROL MODULE INITIALIZATION. *KB Read More »

• TSB #2100104

  Date Announced:

  FEB 10, 2004

  NHTSA ID:

  #10005978

  TRANSMISSION SOLENOID REPLACEMENT. *TT Read More »

POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

• TSB #18-042-14

  Date Announced:

  JUL 30, 2014

  NHTSA ID:

  #10141243

  Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »

• TSB #18-016-13

  Date Announced:

  APR 04, 2013

  NHTSA ID:

  #10188643

  This bulletin involves reprogramming the Powertrain Control Module with new software. The Technician may discover that P0128 - Thermostat Rationality DTC is present. Read More »

• TSB #18-016-13

  Date Announced:

  APR 04, 2013

  NHTSA ID:

  #10215810

  This bulletin involves reprogramming the Powertrain Control Module with new software. The Technician may discover that P0128 - Thermostat Rationality DTC is present. Read More »

• TSB #1802907

  Date Announced:

  APR 26, 2007

  NHTSA ID:

  #10021684

  GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE. *KB Read More »

• TSB #0801505

  Date Announced:

  MAR 02, 2005

  NHTSA ID:

  #10013731

  POWERTRAIN CONTROL MODULE INITIALIZATION. *SC Read More »

• TSB #1800604A

  Date Announced:

  APR 06, 2004

  NHTSA ID:

  #10005981

  GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE. *TT *MJ THIS BULLETIN SUPERSEDES BULLETIN 18-006-04A DATED 04/06/2004. *TT Read More »

• TSB #30

  Date Announced:

  NOV 01, 2003

  NHTSA ID:

  #10005354

  POWERTRAIN CONTROL MODULE (PCM) ELECTRICAL CONNECTOR SEAL CUSTOMER SATISFACTION NOTIFICATION NO. C30. *TT Read More »

• TSB #03014

  Date Announced:

  AUG 29, 2003

  NHTSA ID:

  #10003520

  SERVICE ACTION 03014 - POWERTRAIN CONTROL MODULE (PCM) ELECTRICAL CONNECTOR SEAL INSPECTION/REPAIR PROCEDURE. *TT Read More »

• TSB #1800703C

  Date Announced:

  AUG 15, 2003

  NHTSA ID:

  #10003541

  GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE. 2004 MODELS INCLUDED. *TT Read More »

• TSB #1800703B

  Date Announced:

  JUL 25, 2003

  NHTSA ID:

  #10003417

  GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE. 2004 MODELS INCLUDED. *TT Read More »

• TSB #1800703A

  Date Announced:

  JUL 04, 2003

  NHTSA ID:

  #10003416

  GENERIC POWERTRAIN CONTROL MODULE (PCM) PROCEDURE. *TT Read More »

POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT

• TSB #0300604

  Date Announced:

  SEP 15, 2004

  NHTSA ID:

  #10010478

  FRONT HUB/HALF SHAFT CLICK/POP SOUND. *TT Read More »

ELECTRICAL SYSTEM

• TSB #S2208000136

  Date Announced:

  JUL 09, 2022

  NHTSA ID:

  #10223762

  Security Module Lock Out After Entering the PIN to Unlock The Wireless Control Module (WCM) Read More »

• TSB #S2208000136

  Date Announced:

  JUL 09, 2022

  NHTSA ID:

  #10230298

  Security Module Lock Out After Entering the PIN to Unlock The Wireless Control Module (WCM) Read More »

• TSB #08-049-20

  Date Announced:

  APR 22, 2020

  NHTSA ID:

  #10175735

  Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are ... Read More »

• TSB #22867

  Date Announced:

  AUG 17, 2016

  NHTSA ID:

  #10129043

  Inspect and Return: Solenoid Module - Transmission You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of follow ing part numbers:52120000AA, 52119435AF, 05078709AB. Read More »

• TSB #20616

  Date Announced:

  AUG 12, 2016

  NHTSA ID:

  #10129041

  P/N CBSZR068AA: Inspect & Return: Module Kit - Occupant Restraint You have been identified as either having stock, or have stock in transit to your dealership. Please return part number CBSZR068AA as per the QIR attached. Read More »

• TSB #18-042-14

  Date Announced:

  JUL 30, 2014

  NHTSA ID:

  #10141243

  Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »

• TSB #18-042-14

  Date Announced:

  JUL 30, 2014

  NHTSA ID:

  #10217728

  Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »

• TSB #18-016-13

  Date Announced:

  APR 04, 2013

  NHTSA ID:

  #10188643

  This bulletin involves reprogramming the Powertrain Control Module with new software. The Technician may discover that P0128 - Thermostat Rationality DTC is present. Read More »

• TSB #18-016-13

  Date Announced:

  APR 04, 2013

  NHTSA ID:

  #10215810

  This bulletin involves reprogramming the Powertrain Control Module with new software. The Technician may discover that P0128 - Thermostat Rationality DTC is present. Read More »

• TSB #21-001-13

  Date Announced:

  JAN 31, 2013

  NHTSA ID:

  #10189392

  MIL Illumination - DTC P1776 Solenoid Switch Valve Latched in LR Position Read More »

• TSB #0801405

  Date Announced:

  FEB 17, 2005

  NHTSA ID:

  #10012809

  MOPAR ACCESSORY REMOTE STARTER INOPERATIVE DUE TO HOOD SWITCH. *TT Read More »

• TSB #2100804

  Date Announced:

  OCT 16, 2004

  NHTSA ID:

  #10008383

  MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION -DIAGNOSTIC TROUBLE CODE (DTC) P1776 SOLENOID SWITCH VALVE LATCHED IN LR POSITION. *MJ THIS BULLETIN REPLACES 21-008-04 DATED JUNE 1, 2004. *TT Read More »

• TSB #0803403

  Date Announced:

  MAR 02, 2004

  NHTSA ID:

  #10007592

  NEW SPARK PLUG FOR 2.4L ENGINE. *MJ Read More »

ELECTRICAL SYSTEM:WIRING

• TSB #23027

  Date Announced:

  AUG 23, 2016

  NHTSA ID:

  #10130081

  Return: Wiring Assy - Engine You have been identified as either having stock, or have stock in transit to your dealership. Please return stock packaged before 2016/07/31 (31 July, 2016)of follow ing part numbers:68176457AF, 68176459AF. Read More »

ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:IMMOBILIZER/PROXIMITY:KEY/SENDER

• TSB #9004275

  Date Announced:

  JUL 22, 2020

  NHTSA ID:

  #10221686

  KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. Read More »

• TSB #9004275

  Date Announced:

  JUL 22, 2020

  NHTSA ID:

  #10229256

  KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. Read More »

ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL

• TSB #22958

  Date Announced:

  AUG 17, 2016

  NHTSA ID:

  #10129044

  1NT30XDVAC - Inspect and Return: Panel - Instrument Panel You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of part number 1N T30XDVAC. Read More »

ELECTRICAL SYSTEM:SOFTWARE

• TSB #18-042-14

  Date Announced:

  JUL 30, 2014

  NHTSA ID:

  #10141243

  Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »

• TSB #18-016-13

  Date Announced:

  APR 04, 2013

  NHTSA ID:

  #10063267

  SUMMARY TO BE PROVIDED ON A FUTURE DATE. Read More »

LIGHTING (PWS)

• TSB #23104

  Date Announced:

  AUG 22, 2016

  NHTSA ID:

  #10130080

  05182535AD - Lamp Assy ?Tail Light LT You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of part number 05182535AD . See attachments for identifying suspect stock. Read More »

EXTERIOR LIGHTING:HEADLIGHTS

• TSB #0802801

  Date Announced:

  AUG 16, 2005

  NHTSA ID:

  #629139

  MOISTURE ACCUMULATION INSIDE A VENTED HEADLAMP ASSEMBLY CONDITION. *TT Read More »

VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR

• TSB #35

  Date Announced:

  SEP 01, 2004

  NHTSA ID:

  #10010493

  AN INCORRECT RIGHT SIDE VIEW MIRROR WAS INSTALLED ON APPROXIMATELY 20 VEHICLES. CUSTOMER SATISFACTION D35 - RIGHT SIDE MIRROR GLASS REPLACEMENT. *TT Read More »

AIR BAGS

• TSB #0800107

  Date Announced:

  FEB 07, 2007

  NHTSA ID:

  #10021599

  PASSENGER AIR BAG DEACTIVATION. *KB Read More »

STRUCTURE

• TSB #23-015-20

  Date Announced:

  APR 30, 2020

  NHTSA ID:

  #10175743

  Disinfectant Solution Recommended for COVID-19 Read More »

• TSB #31-006-19

  Date Announced:

  NOV 20, 2019

  NHTSA ID:

  #10169245

  Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »

• TSB #31-005-19

  Date Announced:

  NOV 20, 2019

  NHTSA ID:

  #10169249

  Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »

• TSB #3100619

  Date Announced:

  NOV 20, 2019

  NHTSA ID:

  #10220097

  Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »

• TSB #3100519

  Date Announced:

  NOV 20, 2019

  NHTSA ID:

  #10220101

  Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »

• TSB #3100319

  Date Announced:

  NOV 20, 2019

  NHTSA ID:

  #10220099

  Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts. Read More »

• TSB #9002519

  Date Announced:

  MAR 20, 2013

  NHTSA ID:

  #10216454

  82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington ... Read More »

EQUIPMENT

• TSB #23-015-20

  Date Announced:

  APR 30, 2020

  NHTSA ID:

  #10175743

  Disinfectant Solution Recommended for COVID-19 Read More »

• TSB #08-049-20

  Date Announced:

  APR 22, 2020

  NHTSA ID:

  #10175735

  Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are ... Read More »

• TSB #31-003-19

  Date Announced:

  NOV 20, 2019

  NHTSA ID:

  #10169247

  Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts. Read More »

• TSB #31-005-19

  Date Announced:

  NOV 20, 2019

  NHTSA ID:

  #10169249

  Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »

• TSB #3100619

  Date Announced:

  NOV 20, 2019

  NHTSA ID:

  #10220097

  Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »

• TSB #23137

  Date Announced:

  AUG 22, 2016

  NHTSA ID:

  #10130079

  Inspect and Return: Trim Cover Assy - A-Pillar Rt/Lt You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of part numbers: 1ZA04DX9AE, 1ZA05DX9AE. Read More »

• TSB #23104

  Date Announced:

  AUG 22, 2016

  NHTSA ID:

  #10130080

  05182535AD - Lamp Assy ?Tail Light LT You have been identified as either having stock, or have stock in transit to your dealership. Please return suspect stock of part number 05182535AD . See attachments for identifying suspect stock. Read More »

• TSB #20244

  Date Announced:

  AUG 18, 2016

  NHTSA ID:

  #10129045

  CBXDP361AA Return: Spacer Kit - Visor You have been identified as either having stock, or have stock in transit to your dealership. Please return stock of part number CBXDP361AA. Read More »

• TSB #R2118796A

  Date Announced:

  FEB 26, 2016

  NHTSA ID:

  #10220489

  Valve Body. These may cause over drive cycling. Read More »

• TSB #9003215

  Date Announced:

  FEB 12, 2015

  NHTSA ID:

  #10221515

  Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. Read More »

• TSB #18-042-14

  Date Announced:

  JUL 30, 2014

  NHTSA ID:

  #10217728

  Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software. Read More »

EQUIPMENT:OTHER:LABELS

• TSB #03

  Date Announced:

  FEB 01, 2004

  NHTSA ID:

  #10006003

  AN INCORRECT VEHICLE EMISSION CONTROL INFORMATION (VECI) LABEL WAS INADVERTENTLY INSTALLED. VECI LABEL REPLACEMENT. *TT Read More »

EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

• TSB #9003623

  Date Announced:

  NOV 16, 2016

  NHTSA ID:

  #10121832

  Wiper If Mopar OE wipers are unavailable, the below alternatives can be offered instead. 05066964A$ = WBRW0011A$ 05066973A$ = WB000019A$ or WBF00019A$ 05096134A$ = WB000027A$ or WBF00028A$ 55154762A$ = WB000013A$ 68001330A$ = ... Read More »

• TSB #Volume 2, Issue

  Date Announced:

  AUG 18, 2016

  NHTSA ID:

  #10129047

  Warranty Operations Newsletter Updates from Warranty Operations Read More »

• TSB #22892

  Date Announced:

  AUG 17, 2016

  NHTSA ID:

  #10129042

  Return: Lamp Assy - CHMSL& Cargo Light You have been identified as either having stock, or have stock in transit to your dealership. Read More »

• TSB #Volume 2, Issue

  Date Announced:

  JUN 02, 2016

  NHTSA ID:

  #10129046

  Warranty Operations Newsletter Updates from Warranty Operations Read More »

• TSB #9002519

  Date Announced:

  MAR 20, 2013

  NHTSA ID:

  #10129008

  82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington ... Read More »

UNKNOWN OR OTHER

• TSB #2304304

  Date Announced:

  MAR 09, 2005

  NHTSA ID:

  #10013780

  TRANSIT FILM REMOVAL. 2006 CHRYSLER PT CRUISER, AND 2005-2006 RAM TRUCK *SC Read More »