Technical Service Bulletins (TSBs) for the 2005 Grand Caravan are official communications between Dodge & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.

    ENGINE AND ENGINE COOLING

    • TSB #68332810

      Date Announced:
      SEP 07, 2016
      NHTSA ID:
      #10223854

      Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Read More »

    • TSB #R2118796A

      Date Announced:
      FEB 26, 2016
      NHTSA ID:
      #10191460

      Valve Body. These may cause over drive cycling. Read More »

    • TSB #RL108213A$

      Date Announced:
      JAN 26, 2016
      NHTSA ID:
      #10121927

      NAG1 (5A580) Valve Body As per Warranty Bulletin D-13-22, please use R2108213A$ valve body for all Warranty (W), Mopar (M) and Mopar Vehicle Protection (F) claims.~ Assembly also includes Filter (52108325AA) and Gasket (52108332AA). Read More »

    • TSB #9003215

      Date Announced:
      FEB 12, 2015
      NHTSA ID:
      #10223602

      Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. Read More »

    • TSB #9003215

      Date Announced:
      FEB 12, 2015
      NHTSA ID:
      #10229181

      Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. Read More »

    • TSB #9002887

      Date Announced:
      FEB 11, 2015
      NHTSA ID:
      #10223599

      Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications. To prevent mix matching valve bodies and solenoid packs the connectors are color coded. Read More »

    ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS

    • TSB #06

      Date Announced:
      APR 01, 2006
      NHTSA ID:
      #10019905

      LEAKING COOLANT AT THE HEATER TUBE CRIMPS. CUSTOMER SATISFACTION NOTIFICATION F06 - UNDERBODY HEATER HOSES. *TT Read More »

    FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:MANIFOLD PRESSURE (MAP) SENSOR

    • TSB #D1602X60

      Date Announced:
      JAN 15, 2016
      NHTSA ID:
      #10219763

      Extended Warranty on the Fuel Tank/Vapor Cannister Read More »

    FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY

    FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY

    • TSB #D-16-02

      Date Announced:
      JAN 15, 2016
      NHTSA ID:
      #10076430

      (X60) FUEL TANK/VAPOR CANISTER - 2004-2005-TOWN AND COUNTRY (RS) AND CARAVAN/GRAND CARAVAN (RS) Read More »

    POWER TRAIN

    • TSB #9004009

      Date Announced:
      APR 07, 2021
      NHTSA ID:
      #10221097

      Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time ... Read More »

    • TSB #9004009

      Date Announced:
      MAR 31, 2021
      NHTSA ID:
      #10220840

      Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time ... Read More »

    ELECTRICAL SYSTEM

    • TSB #08-049-20

      Date Announced:
      APR 22, 2020
      NHTSA ID:
      #10175735

      Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are ... Read More »

    • TSB #08-008-13

      Date Announced:
      FEB 13, 2013
      NHTSA ID:
      #10128953

      Headlights Fail To Illuminate, Or Illuminate And Then Turn Off (X45 Lifetime Warranty Extension) This bulletin is intended to serve as an aid in diagnosis and testing of the headlamp switch assembly. Read More »

    • TSB #08-008-13

      Date Announced:
      FEB 13, 2013
      NHTSA ID:
      #10138992

      Headlights Fail To Illuminate, Or Illuminate And Then Turn Off (X45 Lifetime Warranty Extension) This bulletin is intended to serve as an aid in diagnosis and testing of the headlamp switch assembly. Read More »

    • TSB #08-008-13

      Date Announced:
      FEB 13, 2013
      NHTSA ID:
      #10140070

      Headlights Fail To Illuminate, Or Illuminate And Then Turn Off (X45 Lifetime Warranty Extension) This bulletin is intended to serve as an aid in diagnosis and testing of the headlamp switch assembly. Read More »

    • TSB #08-008-13

      Date Announced:
      FEB 13, 2013
      NHTSA ID:
      #10216400

      Headlights Fail To Illuminate, Or Illuminate And Then Turn Off (X45 Lifetime Warranty Extension) This bulletin is intended to serve as an aid in diagnosis and testing of the headlamp switch assembly. Read More »

    • TSB #21-001-13

      Date Announced:
      JAN 31, 2013
      NHTSA ID:
      #10189392

      MIL Illumination - DTC P1776 Solenoid Switch Valve Latched in LR Position Read More »

    ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:IMMOBILIZER/PROXIMITY:KEY/SENDER

    • TSB #9004275

      Date Announced:
      JUL 22, 2020
      NHTSA ID:
      #10221686

      KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. Read More »

    • TSB #9004275

      Date Announced:
      JUL 22, 2020
      NHTSA ID:
      #10229256

      KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. Read More »

    EXTERIOR LIGHTING

    • TSB #08-008-13

      Date Announced:
      FEB 13, 2013
      NHTSA ID:
      #10140070

      Headlights Fail To Illuminate, Or Illuminate And Then Turn Off (X45 Lifetime Warranty Extension) This bulletin is intended to serve as an aid in diagnosis and testing of the headlamp switch assembly. Read More »

    EXTERIOR LIGHTING:HEADLIGHTS

    • TSB #SB-08-008-13

      Date Announced:
      FEB 13, 2013
      NHTSA ID:
      #10051987

      CHRYSLER: THE PARK LAMPS REMAIN ILLUMINATED WHEN BOTH HEADLAMPS ARE ON AND THEN OFF, OR BOTH HEADLIGHTS FAIL TO ILLUMINATE WHILE PARK LAMPS REMAIN ILLUMNATED AFTER SWITCHING ON. Read More »

    • TSB #SB-08-052-12

      Date Announced:
      AUG 25, 2012
      NHTSA ID:
      #10046001

      DODGE/CHRYSLER: BEHAVIOR OF HEADLAMP SWITCH FUNCTION MAY IMPACT LIGHTING SYSTEMS SUCH AS OVERLOAD SPIKE OF ELECTRICAL SYSTEMS, TURNING OFF OR UNANTICIPATED ILLUMINATION, FLICKERING OR DIMMING OF EXTERIOR AND/OR INTERIOR LIGHT WITH ... Read More »

    EXTERIOR LIGHTING:HEADLIGHTS:SWITCH

    • TSB #SB-08-008-13

      Date Announced:
      FEB 13, 2013
      NHTSA ID:
      #10051987

      CHRYSLER: THE PARK LAMPS REMAIN ILLUMINATED WHEN BOTH HEADLAMPS ARE ON AND THEN OFF, OR BOTH HEADLIGHTS FAIL TO ILLUMINATE WHILE PARK LAMPS REMAIN ILLUMNATED AFTER SWITCHING ON. Read More »

    • TSB #SB-08-052-12

      Date Announced:
      AUG 25, 2012
      NHTSA ID:
      #10046001

      DODGE/CHRYSLER: BEHAVIOR OF HEADLAMP SWITCH FUNCTION MAY IMPACT LIGHTING SYSTEMS SUCH AS OVERLOAD SPIKE OF ELECTRICAL SYSTEMS, TURNING OFF OR UNANTICIPATED ILLUMINATION, FLICKERING OR DIMMING OF EXTERIOR AND/OR INTERIOR LIGHT WITH ... Read More »

    EXTERIOR LIGHTING:HEADLIGHTS:HIGH/LOW BEAM DIMMER SWITCH

    • TSB #08-008-13

      Date Announced:
      FEB 13, 2013
      NHTSA ID:
      #10138992

      Headlights Fail To Illuminate, Or Illuminate And Then Turn Off (X45 Lifetime Warranty Extension) This bulletin is intended to serve as an aid in diagnosis and testing of the headlamp switch assembly. Read More »

    AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE

    • TSB #CS-J-38

      Date Announced:
      APR 01, 2010
      NHTSA ID:
      #10033108

      DODGE/CHRYSLER: SUPPLEMENTAL FRONT AIRBAG SENSORS ON ABOUT 310,000 CERTAIN VEHICLES MAY CRACK UNDER CERTAIN CONDITIONS AND ALLOW WATER TO ENTER INTO THE SENSOR. Read More »

    STRUCTURE

    • TSB #23-015-20

      Date Announced:
      APR 30, 2020
      NHTSA ID:
      #10175743

      Disinfectant Solution Recommended for COVID-19 Read More »

    • TSB #31-006-19

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10169245

      Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »

    • TSB #31-005-19

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10169249

      Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »

    • TSB #3100619

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10220097

      Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »

    • TSB #3100519

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10220101

      Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »

    • TSB #3100319

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10220099

      Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts. Read More »

    EQUIPMENT

    • TSB #23-015-20

      Date Announced:
      APR 30, 2020
      NHTSA ID:
      #10175743

      Disinfectant Solution Recommended for COVID-19 Read More »

    • TSB #08-049-20

      Date Announced:
      APR 22, 2020
      NHTSA ID:
      #10175735

      Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are ... Read More »

    • TSB #31-003-19

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10169247

      Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts. Read More »

    • TSB #31-005-19

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10169249

      Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »

    • TSB #3100619

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10220097

      Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »

    EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

    • TSB #D1602X60

      Date Announced:
      JAN 15, 2016
      NHTSA ID:
      #10219763

      Extended Warranty on the Fuel Tank/Vapor Cannister Read More »

    • TSB #9002519

      Date Announced:
      MAR 20, 2013
      NHTSA ID:
      #10129008

      82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington ... Read More »

    EQUIPMENT:APPLIANCE:AIR CONDITIONER

    • TSB #01

      Date Announced:
      FEB 01, 2006
      NHTSA ID:
      #10019543

      THE UNDERBODY REAR A/C AND HEATER TUBE MOUNTING BRACKETS MAY HAVE INSUFFICIENT CORROSION PROTECTION - CUSTOMER SATISFACTION NOTIFICATION F01. *TT Read More »