Technical Service Bulletins (TSBs) for the 2004 Sprinter are official communications between Dodge & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.

    SUSPENSION:REAR:AXLE:NON-POWERED AXLE ASSEMBLY

    • TSB #0711

      Date Announced:
      MAY 01, 2007
      NHTSA ID:
      #10021669

      REAR AXLE REPAIR VS. REPLACE PROCEDURE CHANGE. *KB Read More »

    ENGINE AND ENGINE COOLING

    • TSB #T21

      Date Announced:
      MAR 12, 2021
      NHTSA ID:
      #10220935

      Emissions Recall T21 Reprogram Engine Control Unit Read More »

    • TSB #68332810

      Date Announced:
      SEP 07, 2016
      NHTSA ID:
      #10223854

      Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Read More »

    • TSB #R2118796A

      Date Announced:
      FEB 26, 2016
      NHTSA ID:
      #10191460

      Valve Body. These may cause over drive cycling. Read More »

    • TSB #9003215

      Date Announced:
      FEB 12, 2015
      NHTSA ID:
      #10223602

      Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. Read More »

    • TSB #9003215

      Date Announced:
      FEB 12, 2015
      NHTSA ID:
      #10229181

      Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. Read More »

    • TSB #10182004

      Date Announced:
      OCT 18, 2004
      NHTSA ID:
      #10013979

      UPDATED GRAPHIC FOR HIGH PRESSURE PUMP REMOVAL AND INSTALLATION. *EH Read More »

    ENGINE AND ENGINE COOLING:ENGINE

    • TSB #0900606

      Date Announced:
      JUN 17, 2006
      NHTSA ID:
      #10020083

      NEW CRANKSHAFT AND CENTER BOLT DESIGN. *TT Read More »

    • TSB #0900306

      Date Announced:
      FEB 25, 2006
      NHTSA ID:
      #10019542

      CRANKSHAFT REPLACEMENT POLICY CHANGE AND MAIN BEARING PART NUMBER INFORMATION. *TT Read More »

    ENGINE AND ENGINE COOLING:ENGINE:DIESEL

    • TSB #1400107

      Date Announced:
      JAN 26, 2007
      NHTSA ID:
      #10021170

      BIO-DIESEL B5 FUEL. *KB Read More »

    ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

    • TSB #1100305

      Date Announced:
      NOV 10, 2005
      NHTSA ID:
      #10018684

      TURBOCHARGER, CHANGE AIR COOLER, AND EXHAUST GAS RECIRCULATION SYSTEMS DIAGNOSIS ON OM647 ENGINES. *NM Read More »

    ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL

    • TSB #T21

      Date Announced:
      JUN 03, 2021
      NHTSA ID:
      #10221319

      Emissions Recall T21 Reprogram Engine Control Unit Read More »

    • TSB #T21 Rev3

      Date Announced:
      MAY 21, 2020
      NHTSA ID:
      #10176559

      Emissions Recall T21 Reprogram Engine Control Unit Read More »

    ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

    • TSB #44

      Date Announced:
      OCT 01, 2004
      NHTSA ID:
      #10010562

      CUSTOMER SATISFACTION NOTIFICATION D44 - EGR VALVE. THIS COULD CAUSE LIMITED ENGINE OUTPUT AND VEHICLE SPEED AS WELL AS ILLUMINATION OF THE MALFUNCTION INDICATOR LAMP (MIL). ALSO INCLUDE THE 2004 FREIGHTLINER SPRINTER. Read More »

    FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:FUEL RAIL

    • TSB #1400204

      Date Announced:
      NOV 01, 2004
      NHTSA ID:
      #10010484

      COMMON RAIL FUEL INJECTION DIAGNOSIS. *TT THIS BULLETIN SUPERSEDES BULLETIN 14-002-04, DATED SETPEMBER 28, 2004. *TT Read More »

    FUEL SYSTEM, OTHER

    POWER TRAIN:AUTOMATIC TRANSMISSION

    • TSB #0803006

      Date Announced:
      AUG 25, 2006
      NHTSA ID:
      #10021239

      POWERTRAIN CONTROL MODULE INITIALIZATION. *KB Read More »

    • TSB #2100205

      Date Announced:
      MAY 07, 2005
      NHTSA ID:
      #10012339

      TRANSMISSION FLUID MAY BE WICKING IN THE RIGHT FRONT CORNER OF THE TRANSMISSION OIL PAN AREA. *EH Read More »

    • TSB #2100705

      Date Announced:
      MAR 09, 2005
      NHTSA ID:
      #10013676

      AUTOMATIC TRANSMISSION SHIFTING CONCERNS. 2001-2005 DODGE SPRINTER. *SC Read More »

    POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

    • TSB #0801505

      Date Announced:
      MAR 02, 2005
      NHTSA ID:
      #10013731

      POWERTRAIN CONTROL MODULE INITIALIZATION. *SC Read More »

    POWER TRAIN:AXLE ASSEMBLY

    • TSB #0300204

      Date Announced:
      MAY 04, 2004
      NHTSA ID:
      #10007924

      RINGING SOUND COMING FROM PROPELLER SHAFT WHEN TRANSMISSION IS SHIFTED FROM DRIVE TO REVERSE OR REVERSE TO DRIVE. *TT Read More »

    ELECTRICAL SYSTEM

    • TSB #08-049-20

      Date Announced:
      APR 22, 2020
      NHTSA ID:
      #10175735

      Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are ... Read More »

    ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:IMMOBILIZER/PROXIMITY:KEY/SENDER

    • TSB #9004275

      Date Announced:
      JUL 22, 2020
      NHTSA ID:
      #10221686

      KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. Read More »

    • TSB #9004275

      Date Announced:
      JUL 22, 2020
      NHTSA ID:
      #10229256

      KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. Read More »

    STRUCTURE

    • TSB #23-015-20

      Date Announced:
      APR 30, 2020
      NHTSA ID:
      #10175743

      Disinfectant Solution Recommended for COVID-19 Read More »

    • TSB #31-006-19

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10169245

      Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »

    • TSB #31-005-19

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10169249

      Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »

    • TSB #3100619

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10220097

      Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »

    • TSB #3100519

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10220101

      Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »

    • TSB #3100319

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10220099

      Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts. Read More »

    • TSB #9002849

      Date Announced:
      SEP 03, 2014
      NHTSA ID:
      #10220995

      Part Description: Insulator on Lever Assy Manual Valve - Valve Body - RWD Transmission Issue Description: The manual valve insulator, attaching rivet and instruction sheet are now available as a kit. Read More »

    EQUIPMENT

    • TSB #23-015-20

      Date Announced:
      APR 30, 2020
      NHTSA ID:
      #10175743

      Disinfectant Solution Recommended for COVID-19 Read More »

    • TSB #08-049-20

      Date Announced:
      APR 22, 2020
      NHTSA ID:
      #10175735

      Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are ... Read More »

    • TSB #31-003-19

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10169247

      Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts. Read More »

    • TSB #31-005-19

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10169249

      Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts. Read More »

    • TSB #3100619

      Date Announced:
      NOV 20, 2019
      NHTSA ID:
      #10220097

      Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage. Read More »

    • TSB #9002849

      Date Announced:
      SEP 03, 2014
      NHTSA ID:
      #10220995

      Part Description: Insulator on Lever Assy Manual Valve - Valve Body - RWD Transmission Issue Description: The manual valve insulator, attaching rivet and instruction sheet are now available as a kit. Read More »

    EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

    • TSB #T21 Rev3

      Date Announced:
      MAY 21, 2020
      NHTSA ID:
      #10176559

      Emissions Recall T21 Reprogram Engine Control Unit Read More »

    • TSB #9002519

      Date Announced:
      MAR 20, 2013
      NHTSA ID:
      #10129008

      82212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington ... Read More »

    EQUIPMENT:APPLIANCE:AIR CONDITIONER

    • TSB #2401305

      Date Announced:
      AUG 04, 2005
      NHTSA ID:
      #10016603

      AIR CONDITIONING (A/C) COOLING COIL ODOR. *TT Read More »