My husband's 2003 Ford Expedition caught on fire. He had been out of the car for about 30 minutes. We heard a loud popping noise and thought nothing of it. We heard another loud popping noise, and went to see what it was. When we got outside there was smoke coming from under the hood. Then we saw flames coming from the dashboard. At that point we called 911. The fire department came and put the fire out, and said it was caused by something electrical. There was some sort of short in the wiring. He had taken the car in for repair because the door ajar light stayed on, although there were no doors open. This problem was supposedly fixed by car max. There have been no modifications to the vehicle.

- Forest Park, IL, USA

First, the door ajar light came on and stayed on. I continued to go around the vehicle opening and shutting the doors and the light remained on. Consumer could not start the vehicle since the light came on, and had to get a jump to start it. After a few days of this the battery was finally ruined, and I was forced to buy a new one. I used lubricants to try and clear debris from the door sensors and this worked for 3 months. Now it will not work at all. Talked to dealer and they want to charge 600 dollars per sensors. Nothing wrong with sensor its just dirty. Second, the rear ac is making a clicking noise and will not control temperature. I sent it under warranty to the dealership and replaced the ac mechanism, stated "this was a common defect with the vehicle". 5 months later this part went out again and it was no longer under warranty and the dealership would not replace the problem and wanted to charge me over 300 dollars. They apparently replaced the defective part with the same defective part and would repair it again 5 months later!!!. third, the side panels on the Expedition exterior started fading at about 20,000 miles. The dealership replaced them under warranty. About 20,000 miles later we noticed they had faded again. We took it to the dealership and they would not replace the defective panels this time because it was know longer under warranty. Even though it was another defect replaced with a defective part. Forth, the rear passenger exterior door/window trim is bubbling and peeling off. This looks horrible! fifth, the front passenger and font driver window switches that roll down the windows are having issues. I had the motor replaced for the passenger window and it fixed the issue for a little bit. Now the passenger can not roll down the window. However the driver can"?" please help! I need help with any or all of these issues. I don't know where else to go!

- League City, TX, USA

Outside mirror lights and interior lights would not go off after getting out of vehicle and pressing remote lock button. They eventually ran the battery down. This was after a hard rain. A few weeks later the same thing happened only this time, the radio would not turn off (key out of ignition and doors open) the chime kept going off and the battery went dead because I did not disconnect it. I researched online and found this is not uncommon because the windshield leaks, from the factory, and water drips down onto the computer module and fuse box. I checked my fuse box and I did have dripping water in it along with corroded connectors, inside the vehicle, indication long term intrusion of water. This causes all kinds of problems. Other owners have reported complete loss of power while driving. Upon inspecting my oem windshield I found it completely separated at the top and I could see light between the glass and seal. I now have to buy a new windshield along with fuse block and computer crap. The other problem is that the entire top of the windshield, as mentioned, is not sealed. I have been informed that the windshield integrity is a huge part of the strength of the vehicle and the windshield is used to support the passenger side air bag in case of deployment. I don't have that integrity on my vehicle. This is very unsafe condition and this should be something that Ford pays for.

- Everett, WA, USA

For the past few months I have been having problems with the mirrors and windows on my Ford SUV. I took it to the dealer they claim they could not find out what the problem was. They were able to fix the broken gear shift and jam radio. One month later I wake up to my truck on fire after sitting for seven hours.

- New Orleans, LA, USA

My 2003 Ford Expedition is shutting off while I am driving, nearly causing me to lose control and be rear ended. It happens when I least expect it and the dealership is baffled. All their expensive diagnostic equipment can't even track down the issue. So far they have replaced some fuel parts and my fuse box but it still shuts down unexpectedly. I am $900. In the hole already, let alone I am going to have my first grandchild within a week, and I have this tank that shuts down on the middle of the highway. It sounds electrical and I am in fear of catching fire.

- East Canton, OH, USA

Rear view mirrors fail to return to correct position after backing up causing a driving hazard. This has been an on-going problems since purchasing this vehicle - new in 2003. Dealer has looked at it and stated they could not duplicate the problem and no service bulletins existed as of March 2006. Other intermittent electrical problems exist - 1. passenger side rear door - automatic lock doesn't always operate. 2. interior lights stay on as if a door has been left open, even when all doors and hatches have been checked to ensure they are completely closed.

- Olmsted Falls, OH, USA

2003 Ford Expedition lost all power and almost got rear ended. ***** the vehicle crossed into oncoming traffic and was almost involved in a head on collision. The vehicle finally stopped and was able to be restarted and driven to the consumer's home. The next day the vehicle was taken to a dealer. The dealer was unable to duplicate the problem and returned the vehicle to the consumer. About a week later the vehicle stalled again without warning. The vehicle was taken to the dealer a left for a few days so they could try to duplicate the problem. Unfortunately they were unable to and the vehicle was again returned to the consumer. The primary driver of the vehicle no longer felt safe driving the car especially since she transported her children in it. The consumer read somewhere that the wiring harness was the caused of the problem. The consumer told the dealer of his findings but they were not interested. They told him that the could not fix it unless they found the problem.

- Apple Valley, CA, USA

2003 Expedition relay junction box burned. ***** the vehicle stalled while being driven. The problem was diagnosed as a relay problem and replaced the relay. After repair the vehicle would not shift into overdrive. The dealer performed diagnostic test which determined that the junction had melted. The junction box was replaced but the vehicle still had no overdrive nor third gear. The dealer removed the transmission pan and found internal transmission damage. The consumer feels that the transmission was destroy when the junction box burned out. The consumer has the burned junction box in his possession. Prior to this failed the vehicle alternator had to be replaced.

- Reedsburg, WI, USA

Consumer is having problems with air condition making noise, power windows only lower, radio volume gets louder when accelerating seat control buttons are inoperable. Water leaked from the sunroof, even though it was closed. The vehicle was taken to the dealer on 3 separate occasions due to brake and rotor noise. The consumer experienced lack of power when attempting to accelerate. The consumer was unable to hear the radio separately when the dvd was playing.

- Baltimore, MD, USA

Orange wire under the third row seat, this wire started smoking. We left the car. This wire burned into. Flames were coming out from under the seat, and it smoked up the vehicle. Parked the car, and the car had not been moved since. This happened 6:30 pm, and all the dealerships were closed.

- Memphis, TN, USA

The door ajar light came on and stayed on. Could continue to go around the vehicle opening and shutting the doors and the light remained on. Consumer could not start the vehicle since the light came on, and had to get a jump to start it.

- Reisterstown, MD, USA

#1 nothing out of the ordinary #2 car had be parked for almost an hour when a passerby knocked on the door to say that the car was on fire and she had already called the fire department. #3 fire was put out. Car was a total loss. Also, the car parked in front of mine was burned when the fire spread and that car was totalled as well. It belonged to my friend, olivia jackson oke, whom I was visiting and my car was parked directly behind hers in her driveway. I filed a claim with my insurance and so did olivia.

- Houston, TX, USA

While making a stop, the check engine light appeared on the dashboard and remained on. The vehicle was taken to the dealer for inspection numerous times, but the mechanic could not duplicate the problem. While applying the brake pedal, the vehicle failed to stop completely. The vehicle was taken to the dealer for inspection, and the mechanic determined that the brake rotors needed to be replaced. When stopping, the motor starts shaking and the vehicle would shut off. When turning the vehicle, it would not respond until attempting 2 or 3 times, then finally a lot of smoke appears. The suspension appeared to be loose and one sensor on the wheels did not respond.

- Huntington Park, CA, USA

While driving 30 mph, the vehicle vibrated uncontrollably. Suddenly, the vehicle stalled. The driver tried to restart the vehicle and was not able to do so. The vehicle was towed to the dealer for inspection. The mechanic informed the driver that the alternator and battery needed to be replaced. While unlocking the driver's door with the automatic switch both side rear view mirrors would automatically move up and down. The vehicle was taken to the dealer for inspection. The mechanic replaced both side rear view mirror motors. Consumer adds both side view mirrors motors replaced 2 to 3 more times. The fog light housing replaced, rear light covers replaced due to moisture, heater core switch replaced from dash. Brakes squealing when applied. Transmission slipping and power steering pump winding.

- Norfolk, VA, USA

The vehicle had dead battery and required jump start. The attempt was successful how ever I began having electrical problems almost immediately. The instrument panel lights and odometer display malfunctioned on several occasions, including jumps in mileage or no change after a trip, radio would go off or change stations by its self, door locks would unlock and lock byself, and instruments not working. The cigarette lighter mounted next to the ashtray in the dash some how became welded in place. On occasion when starting the vehicle as you put key in ignition you would hear the door chime as normal then when you turn key to start position chime would die and nothing happened then return the key to off and back to start and it would start fine on the second attempt. I took the vehicle in to my dealership and they replaced the radio but this did not solve the problem. They where unable to find the problem and fix it. I continued to have the problem and it just seemed to happen randomly.

- Land O Lakes , FL, USA

Car stops running while driving a speed. This has happened 4 times in the last 9 months. The dealer cannot correct problem until it is reproduced.

- Tacoma, WA, USA

During a recent trip to denver, the temperature dropped below 20 degrees and the back-up warning began malfunctioning. At the same time, the advance trac light illuminated and although I cycled the switch, the system would not come online. The back-up warning system either emitted a constant tone, even though nothing was behind me or I could get right next to something and it failed to alarm. I took the vehicle into the dealer where I purchased the vehicle and was told that since it is an intermittant problem that only occurs when it is cold, that there is nothing that they could do, as their shops are heated to about 68 degrees. This vehicle also experiences problems with the side mirrors moving of their own Accord. The direction is not isolated to a single direction. Sometimes they move up and other times down. Mostly with the passenger side, but it has happened in both. In some cases it is only a minor change and at other times it is quite drastic. The dealer states that the minor changes are because I sit in the seat differently each time I sit in the vehicle and the major changes in settings cannot be duplicated and therefore, they cannot fix it. Aside from this, I asked the dealer if there were any outstanding recalls and was told no. According to the vehicle page that they provide, there are 8 recalls for this vehicle and they claim that they have notifed me of these recalls. The recalls are: 01V310000, 02V154000, 02V018008, 02V317000, 03V074000, 03V094000, 03V251000, 03V317000, and 03V362000. When I look these up on your site, they show that they do not belong to my vehicle as most are for rvs, which makes this all the more confusing.

- Fountain, CO, USA

Within 1,000 miles the back up sensor rang when ever you put the car into reserve - has been serviced three times still does it today. Within 5,000 the mirrors would tilt too far to the outside then pop as they tried to continue to move further outside. Within 18,000 1)advancetrac light came cause the right front brake to lock up when turning left and the left front brake to lock up when turning right. Engine was shutting down going traveling at 70 mph. Transmission would not change out to next gear until very high RPM. Pop and clicking noises from under the dash (front passanger and drive side). Engine would not start. - authorized Ford blue oval repair center has replaced 2 ABS modules, the battery, made repairs to the wiring harness, replaced two other computer modules. Car was in the shop for three weeks and returned three times. Vehicle is still not correct.

- Columbus, GA, USA

There is a rattling noise in passenger side door. And at time it is hard to close. When the vehicle reached 43 mph a humming noise could be heard. The humming continued when the vehicle reached 59-72 mph. The technicians replaced the drive shaft twice but the noise continued. There was a roaring noise which came from the wheel area. The dealer adjusted the park brake shoes. The was noise the steering wheel was turn right or left. The technician added a wheel additive. The passenger door was difficult to close. The dealer adjusted the striker. The front windshield weather strip was loose. The dealer resealed it. The was rattling in the center of the dash. The dealer removed and reinstalled a cluster and reinstalled the insulation. The driver side seat belt twisted.

- Los Angeles, CA, USA

The seats, mirrors & gauges all will readjust while you are driving down the road. My wife already had a near miss on the interstate when this happened. The Ford dealer. Andy mohr Ford says he can do nothing and the engineers are working on a fix. I have called the Ford customer service and wrote them 2 letters. It has been going on for 5 months now and no one will address the problem. They say it is a problem with all 2003 Expedition so I would think it would be a priority to fix.

- Plainfield, IN, USA