2004 Ford Expedition
TSBs (Technical Service Bulletins)
Technical Service Bulletins (TSBs) for the 2004 Expedition are official communications between Ford & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.
-
TSB #031207
STEERING WHEEL AT 65 MPH (105 KM/H) OR HIGHER. *TT Read More »
-
TSB #041614
STEERING COLUMN CLUNK, POP OR CREAK. *AR UPDATE. *TT Read More »
-
TSB #17881
RIDE HEIGHT ISSUES ON AUTOMOBILES WITH AIR SUSPENSION. *TT Read More »
-
TSB #17639
RIDE HEIGHT ISSUES. *TT Read More »
-
TSB #18400
FOUR CORNER LOAD LEVELING AIR SUSPENSION MAY EXHIBIT LEVELING CONCERNS, SUCH AS ONE FRONT CORNER DROPPING. INDIVIDUAL AIR SPRINGS AVAILABLE FOR SERVICE. *TT Read More »
-
TSB #061510
AIR SUSPENSION PERFORMANCE - HEIGHT SENSOR LINKAGE ARM DISENGAGING. *KB Read More »
-
TSB #050618
REAR AXLE NOISE REPAIR. *SC Read More »
-
TSB #0454
AIR SUSPENSION COMPRESSOR NOISE. *TT Read More »
-
TSB #0514
BRAKE SHUDDER (ROTOR THICKNESS VARIATION) DUE TO THE NEW LOW DUST FRONT BRAKE LINING USED IN PRODUCTION, OR NEW LININGS THAT WERE INSTALLED PER TSB 04-05-02. *TT Read More »
-
TSB #06317
BRAKE SHUDDER. *TT Read More »
-
TSB #17247
ACCUMULATION OF BRAKE DUST ON THE WHEELS UNDER REGULATOR DRIVING CONDITIONS. *TT Read More »
-
TSB #052621
UNINTENDED BRAKE ASSIST. *TT Read More »
-
TSB #0411
BRAKE DUST - REVISED BRAKE LININGS - VEHICLES BUILT PRIOR TO 12/18/2003. *TT Read More »
-
TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
-
TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
-
TSB #041601
WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT Read More »
-
TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
-
TSB #07212
SOME 1997-2008 VEHICLES EQUIPPED WITH A 4.6L 2V, 5.4L 2V, OR 6.8L 2V ENGINE--SPARK PLUG THREAD REPAIR PROCEDURE--NOT COVERED UNDER NEW VEHICLE LIMITED WARRANTY. *NJ THIS INCLUDES F-53 MOTORHOME CHASSIS. UPDATED 2/23/10. Read More »
-
TSB #031404
ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04. Read More »
-
TSB #041511
MISFIRE AT IDLE WITH DIAGNOSTIC TROUBLE CODES P0300-P0308, P0316. *TT Read More »
-
TSB #03256
ENGINE-ROMEO BUILT 4.6L 2V-TICK NOISE FROM ENGINE-ENGINES BUILT BEFORE 9/17/2003. *MJ Read More »
-
TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
-
TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
-
TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
-
TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
-
TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
-
TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
-
TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
-
TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
-
TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
-
TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
-
TSB #17135
MOANING NOISE FROM THE EXHAUST SYSTEM, OR VIBRATION IN THE REAR PASSENGER FLOOR PAN, WHEN DRIVING 45-55 MPH AND 1200-1400 RPM ALL WITHOUT FLEX COUPLING IN THE EXHAUST. *TT Read More »
-
TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
-
TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
-
TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
-
TSB #05417
INTERMITTENT ROUGH IDLE - NON-COMMANDED EGR (EXHAUST GAS RECIRCULATION VALVE) FLOW. *TT Read More »
-
TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
-
TSB #SSM 46085
The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. Read More »
-
TSB #0554
USE OF STAINLESS STEEL EXHAUST STUDS IN SERVICE FOR 5.4L 2V ENGINE. *TT Read More »
-
TSB #17320
BROKEN EXHAUST MANIFOLD STUDS. *TT Read More »
-
TSB #18217
MULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP. VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT Read More »
-
TSB #17316
FUEL SIGNAL TO INSTRUMENT CLUSTER SERVICE TIP. *TT Read More »
-
TSB #TSB 22-2219
Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 (non-Raptor) vehicles equipped with 4WD may exhibit grinding/clicking/ratcheting noise from the front wheel area. Read More »
-
TSB #18439
TINY CRACK OR CRACKS AROUND THE TRANSFER CASE DRAIN PLUG. *EH Read More »
-
TSB #042107
GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT Read More »
-
TSB #18815
A TINY CRACK, OR CRACKS, AROUND THE TRANSFER CASE DRAIN PLUG HOLE. *TT Read More »
-
TSB #06216
LIMITED SLIP AXLE CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNING MANEUVERS. *TT Read More »
-
TSB #18478
AXLE SEAL LEAKS. *EH Read More »
-
TSB #05618
REAR AXLE NOISE REPAIR. *TT Read More »
-
TSB #18466
AXLE WHINE HOWL. THIS INCLUDES 1997-05 FORD VEHICLES. *EH Read More »
-
TSB #18423
AXLE WHINE HOWL SERVICE WITH INDIVIDUAL PARTS INSTEAD OF AN AXLE ASSEMBLY. *EH Read More »
-
TSB #18213
GRINDING NOISE FROM FRONT AXLE WHEEL HUBS ON ACCELERATION IN 2WD - SERVICE TIP. VARIOUS MODELS INCLUDING 2005 EXPEDITION/NAVIGATOR. *TT Read More »
-
TSB #03198
CHATTER, SHUDDER, A BINDING SENSATION, OR VIBRATION DURING LOW SPEED TURNS ON VEHICLES EQUIPPED WITH THE 9.75 INCH OR 8.8 INCH LIMITED SLIP REAR AXLE. *TT Read More »
-
TSB #17905
MULTIPLE VEHICLES USING FEHP REAR AXLE FLUID. FLUID USAGE CHANGE. *TT Read More »
-
TSB #17755
AXLE WHINE AT HIGHWAY SPEEDS (40-60 MPH). *TT Read More »
-
TSB #17598
REAR AXLE HALFSHAFT SEAL LEAK. *TT Read More »
-
TSB #17632
AXLE WHINE AT HIGHWAY SPEEDS (40-60 MPH). *TT Read More »
-
TSB #17466
CHATTER, SHUDDER, BINDING SENSATION, OR VIBRATION FROM LIMITED SLIP REAR AXLE DURING LOW SPEED TURNS. *TT Read More »
-
TSB #17488
AXLE WHINE BETWEEN 58-62 MPH. *TT Read More »
-
TSB #TSB-08-19-3
FORD: SOME VEHICLES MAY EXHIBIT OIL SEPARATION FROM THE INTERNAL LUBE FOUND IN THE UNITIZED CARTRIDGE SEAL. OIL SEPARATION APPEARS TO BE AND IS OFTEN MISDIAGNOSED, AS AN AXLE LUBE LEAK. *PE Read More »
-
TSB #TSB-08-19-3
FORD: SOME VEHICLES MAY EXHIBIT OIL SEPARATION FROM THE INTERNAL LUBE FOUND IN THE UNITIZED CARTRIDGE SEAL. OIL SEPARATION APPEARS TO BE AND IS OFTEN MISDIAGNOSED, AS AN AXLE LUBE LEAK. *PE Read More »
-
TSB #04105
AXLE SEAL LEAKS. LEAKS FROM REAR HALFSHAFT AXLE SEAL. SERVICE TIPS. *TT Read More »
-
TSB #TSB 20-2307
Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 vehicles equipped with TOD transfer cases may exhibit grinding/clicking/ratcheting noise from the front wheel area. Read More »
-
TSB #18384
POPPING OR QUAVERING FROM RADIO ON THE AM BAND. *TT Read More »
-
TSB #0471
WARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS. *MJ UPDATE. *TT Read More »
-
TSB #04174
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT Read More »
-
TSB #18127
VARIOUS ELECTRIC CONCERNS. INTERIOR ILLUMINATION, QUARTER WINDOWS, MOONROOF FUNCTION, ACCESSORY DELAY, COURTESY LAMPS, ELECTRO CHROMATIC MIRROR, CLIMATE CONTROLLED SEATS, ELECTRONIC PARK BRAKE RELEASE, FLASHER RELAY, AUDIO SYSTEM, ... Read More »
-
TSB #18172
REVERSE SENSING SYSTEM DEFAULTING OFF, SETTING DIAGNOSTIC TROUBLE CODES, OR LOSING COMMUNICATION WITH DIAGNOSTIC SCAN TOOL. *TT Read More »
-
TSB #17693
DIAGNOSTIC TROUBLE CODE (DTC) P0320 (IGNITION ENGINE SPEED INPUT CIRCUIT MALFUNCTION). *TT Read More »
-
TSB #17732
CHECK AIR SUSPENSION MESSAGE WITH DIAGNOSTIC TROUBLE CODE (DTC) C1724, C1873, AND/OR C1889. *TT Read More »
-
TSB #17738
CHARGING SYSTEM WARNING INDICATOR INTERMITTENTLY ON WITH POSSIBLE DIAGNOSTIC TROUBLE CODE (DTC) P0620. *TT Read More »
-
TSB #04149
DIAGNOSTIC TROUBLE CODE (DTC) P0320 WITH POSSIBLE DRIVEABILITY CONCERNS AND/OR CHARGING SYSTEM WARNING INDICATOR ON WITH POSSIBLE DTC P0620. *TT Read More »
-
TSB #17418
DIAGNOSTIC TROUBLE CODE (DTC) P0320 WITH DRIVEABILITY SYMPTOMS. *MJ Read More »
-
TSB #17317
PARKING AID SYSTEM MESSAGES AND CONTROL FUNCTIONS DO NOT DISPLAY IN THE MESSAGE CENTER. *TT Read More »
-
TSB #03181
REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS. *TT Read More »
-
TSB #17168
VEHICLES EQUIPPED WITH ADVANCETRAC STABILITY ASSIST/INTERACTIVE VEHICLE DYNAMICS - IVD) MAY EXHIBIT A DIAGNOSTIC TROUBLE CODE C1998. *TT Read More »
-
TSB #0457
POP/THUMP NOISE AT END OF WINDOW MOVEMENT AND/OR DRIVER'S WINDOW BOUNCE BACK AND REVERSE TO MID-POSITION. *TT Read More »
-
TSB #042116
REVERSE TILT MIRROR SYSTEM DIAGNOSTICS AND REPAIR. *EH Read More »
-
TSB #17630
REVERSE TILT MIRROR FUNCTION - SERVICE TIP. *TT Read More »
-
TSB #05198
REAR WINDOW WIPER INOPERATIVE. *TT Read More »
-
TSB #041514
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT Read More »
-
TSB #031501
INOPERATIVE ELECTRIC REAR WINDOW DEFROSTER (HEATED BACKLITE) GRID LINES, INTEGRAL ANTENNA CONCERNS. *TT Read More »
-
TSB #04189
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT Read More »
-
TSB #05310
SAFETY BELT WEB STOP BUTTON SERVICE. *EH Read More »
-
TSB #17557
SAFETY BELT DIFFICULT TO PULL OUT DUE TO WEB STOP BUTTON USED FOR VEHICLE ASSEMBLY. *MJ Read More »
-
TSB #042421
SAFETY BELT RETRACTION SPEED. *TT Read More »
-
TSB #SSM 51536
For 2000-2024 Ford and Lincoln vehicles, swapping a module from a vehicle for diagnosis purposes is likely to cause errors and is not recommended. Read More »
-
TSB #TSB 20-2233
This article supersedes TSB 19-2026 to update the vehicle model years affected. Some 2000 and newer Ford/Lincoln/Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint ... Read More »
-
TSB #TSB 19-2026
Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Read More »
-
TSB #TSB 19-2026
Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Read More »
-
TSB #04251
ALUMINUM CORROSION - SERVICE TIP. *TT Read More »
-
TSB #17574
INTERIOR CARPET CURLING NEAR THE EMERGENCY BRAKE. *TT Read More »
-
TSB #0637
LOW TIRE INDICATOR ON - TPMS SYSTEM SENSOR WAKE UP. *TT Read More »
-
TSB #052624
VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT. *TT Read More »
-
TSB #18228
TIRE FEATHERING AT LOW MILEAGE. OASIS. VARIOUS MODELS INCLUDING 2005 EXPEDITION. *TT Read More »
-
TSB #17411
TIRE PRESSURE MONITORING SYSTEM (TPMS) MODULE CONFIGURATION - SERVICE TIP. *MJ Read More »
-
TSB #17030
VEHICLES WITH A SILVER VALVE STEM TIRE PRESSURE MONITOR SYSTEM (TPMS) MAY EXHIBIT A WARNING LIGHT/MESSAGE ON. *TT Read More »
-
TSB #TSB 20-2307
Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 vehicles equipped with TOD transfer cases may exhibit grinding/clicking/ratcheting noise from the front wheel area. Read More »
-
TSB #18506
ALUMINUM ALLOY WHEELS PITTING AND OR PEELING CLEANING PROCEDURES. *EH Read More »
-
TSB #052624
VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT. *TT Read More »
-
TSB #99263
CORRECT LUG NUT TORQUE SPECIFICATIONS - INCREASE WHEEL NUT AND STUD SIZE - SERVICE TIP. *TT Read More »
-
TSB #0594
DRIVERS FRONT POWER SEAT WILL NOT MOVE FORWARD OR REARWARD. *TT Read More »
-
TSB #040704
CLIMATE CONTROLLED SEAT DIAGNOSIS - SERVICE TIPS. *TT Read More »
-
TSB #0397
CLIMATE CONTROLLED SEAT DIAGNOSIS - SERVICE TIPS. *TT *MJ Read More »
-
TSB #05419
FALSE PARKING AID WARNINGS. *TT Read More »
-
TSB #04262
FALSE PARKING AID WARNINGS. *TT UPDATE. *TT Read More »
-
TSB #17708
REVERSE SENSING SYSTEM WARNING CHIME VOLUME LOW. *TT Read More »
-
TSB #17459
COURTESY RAIL LAMPS DO NOT OPERATE CORRECTLY OR CAUSE A BATTERY DRAW. *TT Read More »
-
TSB #TSB 20-2307
Some 2003-2020 Expedition/Navigator and 2006-2020 F-150 vehicles equipped with TOD transfer cases may exhibit grinding/clicking/ratcheting noise from the front wheel area. Read More »
-
TSB #TSB 19-2026
Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Read More »
-
TSB #17524
TPMS MODULE REPLACEMENT AND CONFIGURATION - SERVICE TIP. *TT Read More »
-
TSB #17289
PARKING AID SENSOR READINGS DO NOT DISPLAY ON WDS. *TT Read More »
-
TSB #05411
NOISE FROM A/C (AIR CONDITIONING) OR INSUFFICIENT A/C COOLING. *TT Read More »
-
TSB #0459
INTERMITTENT LOSS OF COOLING OR AIRFLOW FROM A/C SYSTEM AT HIGHWAY DRIVES. *TT Read More »
-
TSB #17356
LOSS OF CLIMATE CONTROL COOLING DURING EXTENDED DRIVING. *TT Read More »