Technical Service Bulletins (TSBs) for the 2005 Aviator are official communications between Lincoln & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.

    STEERING

    • TSB #0566

      Date Announced:
      APR 01, 2005
      NHTSA ID:
      #10017902

      LOW SPEED STEERING SHUDDER DURING LOW-SPEED TURNING MANEUVERS. *TT Read More »

    SUSPENSION:FRONT:WHEEL BEARING

    • TSB #051710

      Date Announced:
      OCT 07, 2005
      NHTSA ID:
      #10018064

      NOISE FROM REAR WHEEL HUB BEARINGS. *TT Read More »

    ENGINE AND ENGINE COOLING

    • TSB #041601

      Date Announced:
      NOV 14, 2005
      NHTSA ID:
      #10018745

      WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT Read More »

    ENGINE AND ENGINE COOLING:ENGINE

    • TSB #06513

      Date Announced:
      JAN 01, 2006
      NHTSA ID:
      #10019912

      ENGINE MISFIRE WITH DIAGNOSTIC TROUBLE CODE (DTC) PEWEE, P0302, P0303, P0304, P0305, P0306, P0307, P0308, AND P0316. *TT Read More »

    • TSB #0531

      Date Announced:
      FEB 21, 2005
      NHTSA ID:
      #10012947

      MAF DIAGNOSTIC SERVICE TIP - VEHICLES EQUIPPED WITH EGR SYSTEM MODULE (ESM). *TT Read More »

    • TSB #031404

      Date Announced:
      AUG 23, 2004
      NHTSA ID:
      #10011162

      ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04. Read More »

    FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM

    • TSB #05213

      Date Announced:
      JAN 01, 2006
      NHTSA ID:
      #10019379

      MALFUNCTION INDICATOR LAMP ON WITH PCM DIAGNOSTIC TROUBLE CODE P0463 AND/OR IC DIAGNOSTIC TROUBLE CODE B1201 - FUEL GAUGE DROPS TO EMPTY OR SLOW TO UPDATE AFTER REFUELING. *TT Read More »

    POWER TRAIN

    • TSB #05612

      Date Announced:
      APR 01, 2005
      NHTSA ID:
      #10017898

      DELAYED OR HARSH REVERSE ENGAGEMENTS - 5R55S TRANSMISSION - VEHICLES BUILT PRIOR TO 09/23/2004. *TT Read More »

    POWER TRAIN:AUTOMATIC TRANSMISSION

    • TSB #04B22

      Date Announced:
      MAY 27, 2005
      NHTSA ID:
      #10013306

      IMPROPERLY FORMULATED TRANSMISSION FLUID THAT, OVER TIME, MAY CAUSE DELAYED/HARSH REVERSE ENGAGEMENTS. CUSTOMER SATISFACTION PROGRAM 04B22. 5R55S/E & 5R44E TRANSMISSION FLUID ADDITIVE. *TT SUPPLEMENT #1. *TT SUPPLEMENT #2. Read More »

    POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

    • TSB #042107

      Date Announced:
      DEC 13, 2004
      NHTSA ID:
      #10014086

      GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT Read More »

    • TSB #04217

      Date Announced:
      NOV 01, 2004
      NHTSA ID:
      #10013369

      GENERAL POWER TRAIN CONTROL MODULE (PCM) PROGRAMMING PROCEDURES. *TT Read More »

    POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)

    • TSB #18815

      Date Announced:
      SEP 01, 2005
      NHTSA ID:
      #10018069

      A TINY CRACK, OR CRACKS, AROUND THE TRANSFER CASE DRAIN PLUG HOLE. *TT Read More »

    POWER TRAIN:DRIVELINE

    • TSB #0537

      Date Announced:
      JUN 07, 2005
      NHTSA ID:
      #10012952

      DRIVELINE 1ST ORDER VIBRATION/BOOM/DRONE. *TT Read More »

    POWER TRAIN:AXLE ASSEMBLY

    • TSB #18478

      Date Announced:
      MAY 01, 2005
      NHTSA ID:
      #10014668

      AXLE SEAL LEAKS. *EH Read More »

    • TSB #05618

      Date Announced:
      APR 01, 2005
      NHTSA ID:
      #10017892

      REAR AXLE NOISE REPAIR. *TT Read More »

    • TSB #18423

      Date Announced:
      FEB 01, 2005
      NHTSA ID:
      #10012959

      AXLE WHINE HOWL SERVICE WITH INDIVIDUAL PARTS INSTEAD OF AN AXLE ASSEMBLY. *EH Read More »

    POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT

    • TSB #TSB-08-19-3

      Date Announced:
      MAY 01, 2009
      NHTSA ID:
      #10028736

      FORD: SOME VEHICLES MAY EXHIBIT OIL SEPARATION FROM THE INTERNAL LUBE FOUND IN THE UNITIZED CARTRIDGE SEAL. OIL SEPARATION APPEARS TO BE AND IS OFTEN MISDIAGNOSED, AS AN AXLE LUBE LEAK. *PE Read More »

    POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL

    • TSB #TSB-08-19-3

      Date Announced:
      MAY 01, 2009
      NHTSA ID:
      #10028736

      FORD: SOME VEHICLES MAY EXHIBIT OIL SEPARATION FROM THE INTERNAL LUBE FOUND IN THE UNITIZED CARTRIDGE SEAL. OIL SEPARATION APPEARS TO BE AND IS OFTEN MISDIAGNOSED, AS AN AXLE LUBE LEAK. *PE Read More »

    • TSB #04105

      Date Announced:
      JUN 07, 2005
      NHTSA ID:
      #10008994

      AXLE SEAL LEAKS. LEAKS FROM REAR HALFSHAFT AXLE SEAL. SERVICE TIPS. *TT Read More »

    ELECTRICAL SYSTEM:STARTER ASSEMBLY

    • TSB #18171

      Date Announced:
      SEP 01, 2004
      NHTSA ID:
      #10011342

      NO CRANK/NO START CONDITION WHEN VEHICLE TEMPERATURE IS BELOW FREEZING (32F/0C). *TT Read More »

    VISIBILITY:GLASS, SIDE/REAR

    • TSB #05136

      Date Announced:
      JAN 01, 2005
      NHTSA ID:
      #10016832

      BACKGLASS DIFFICULT TO CLOSE AND AN INTERMITTENT DOOR AJAR LAMP. *TT Read More »

    VISIBILITY:POWER WINDOW DEVICES AND CONTROLS

    • TSB #18528

      Date Announced:
      APR 01, 2005
      NHTSA ID:
      #10017876

      DRIVER WINDOW INITIALIZATION PROCEDURE. DRIVER WINDOW WILL NOT TRAVEL ALL THE WAY DOWN, OR MAY BOUNCE BACK WHEN REACHING IT'S UPPER TRAVEL LIMIT. *TT Read More »

    VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:REAR WINDOW

    • TSB #04189

      Date Announced:
      DEC 13, 2004
      NHTSA ID:
      #10014062

      REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT Read More »

    SEAT BELTS

    • TSB #05310

      Date Announced:
      FEB 21, 2005
      NHTSA ID:
      #10012954

      SAFETY BELT WEB STOP BUTTON SERVICE. *EH Read More »

    SEAT BELTS:FRONT:RETRACTOR

    STRUCTURE

    STRUCTURE:BODY

    • TSB #0485

      Date Announced:
      JAN 01, 2005
      NHTSA ID:
      #10008546

      LIFTGATE GLASS APPLIQUE DAMAGED/CRACKED. SERVICE PROCEDURE. *TT Read More »

    TIRES

    • TSB #0637

      Date Announced:
      JAN 01, 2006
      NHTSA ID:
      #10019384

      LOW TIRE INDICATOR ON - TPMS SYSTEM SENSOR WAKE UP. *TT Read More »

    SEATS

    • TSB #05416

      Date Announced:
      MAR 07, 2005
      NHTSA ID:
      #10014664

      FRONT SEAT(S) SLIGHT MOVEMENT WHEN ACCELERATING AND/OR DECELERATING. *TT Read More »

    BACK OVER PREVENTION:WARNINGS:EXTERNAL/PEDESTRIAN ALERT