At 30,000 miles car began leaking oil severely and was told that the engine block was cracked and needed to be replaced. There are numerous complaints of this same issue online happening just after the warranty has expired. The cost of repair is $6000.

- Grapevine, TX, USA

Unknown. Ticking noise on engine.

- Gardena, CA, USA

The engine cylinder head cracked before the vehicle hit 50,000 miles. This caused oil to leak and burn in the engine compartment, leading to a burning smell coming into the cabin. Once enough oil had been lost, I got a low oil pressure light. I immediately pulled over and noticed white smoke was coming out from under my hood, and the smell of burning oil was quite strong. The problem has been confirmed by my mazda dealer. The vehicle has not been inspected by manufacturer, police, insurance. Just the dealer. The vehicle is currently at the dealer, and the cylinder head would need to be removed for inspection if requested. The smell of burning oil was the only early symptom, though I did not recognize it at the time.

- Omaha, NE, USA

The contact owns a 2019 Mazda CX-5. The contact stated that while driving up on incline at 45 MPH, the engine shut off with the check engine warning light flashing on the instrument panel. Despite the failure, the contact was able to pull the vehicle off to the shoulder of the road. Due to the failure, the vehicle was towed to the residence. The following day the vehicle was towed to an independent mechanic; however, the mechanic was unable to duplicate the failure. The mechanic replaced the spark plugs and the ignition coil. The mechanic referred the contact to the dealer for additional assistance. The contact drove the vehicle to the dealer with an abnormal rumbling sound coming from the vehicle. While at the dealer, the dealer was unable to determine the cause of the failure. The contact was provided an estimate for repairs unrelated to the failure. The manufacturer was notified of the failure and provided a case number. The vehicle was not repaired. The failure mileage was a 129,000.

- Camp Hill, PA, USA

Valve cover develops crack causing significant loss of oil resulting in seizing of engine with the potential of serious accident and potential loss of life.

- Manchester Township, NJ, USA

I had my vehicle looked at and found a cracked cylinder head on #3 and did some research of people having the same issues. I was driving when the vehicle started smoking it turns out the oil coming out of cylinder #3 flows down the driver and passenger side behind the exhaust manifold which can lead to a fire. My car only has a little over 80,000 miles and this should not happen around that low of a mile vehicle. I believe this is an issue that needs attention.

- Fairfield, CA, USA

The contact owns a 2019 Mazda CX-5. The contact stated that while the vehicle was parked, the contact discovered an abnormal odor coming from the engine compartment. No warning light was illuminated. The vehicle was taken to a dealer, where it was diagnosed that there was a cracked cylinder head and that the cylinder head needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 26,000.

- Garland, TX, USA

Cracked cylinder head. Major oil leak. Oil light came on but then turned off. No other warning light. No engine light came on. The vehicle was taken to the dealer for diagnosis.

- Marysville, OH, USA

The cylinder head in the engine cracked while I was driving. The vehicle was leaking oil profusely and was down a quart after the oil had been changed the week prior. There were no warning lights or indication and I had just had the vehicle in the dealership the week before. I'm a disabled driver that requires hand controls so if I needed to exit the vehicle and move away from it it would not be possible. It's been at the dealership since 2/24/25. I have found numerous other people that have experienced the same issue online.

- New Lenox, IL, USA

The cylinder head on my 2019 Mazda CX-5 failed prematurely due to a known defect. The vehicle is currently at Fred Beans Mazda in Mechanicsburg, PA, where the issue has been diagnosed and confirmed. The defective component is available for inspection upon request. This failure created a serious safety risk due to an oil leak, which led to smoking from the engine bay and a potential fire hazard. If the oil had ignited, this could have caused severe vehicle damage or injury. Additionally, the failure could lead to a sudden loss of power while driving, increasing the risk of an accident. The problem has been reproduced and confirmed by the dealership, and Mazda has been contacted regarding assistance. They have acknowledged the issue but have not provided full coverage for the repair. Prior to the failure, there were no warning lights or messages. The only symptom was an oil leak, which led to smoke coming from the engine. This issue appears to be a common problem with this model, and Mazda should take responsibility for addressing it properly before it causes serious harm.

- Mechanicsburg, PA, USA

This concerns a 2019 Mazda CX5 with approximately 52,000 miles - the engine of this vehicle is the 2.5L naturally aspirated version. Driving the vehicle with the HVAC system on resulted in a burning oil smell coming through to the cabin. Upon owner inspection, engine oil was seen as coating the underside of the vehicle in various areas. The oil pan drain plug and oil filter were both found to be tight and not leaking oil. The vehicle was taken to a nearby Mazda dealership for inspection on 2/26/2025. On 2/27/2025, Mazda technicians state that the cylinder head on the vehicle engine requires replacement. Replacement is quoted to be in excess of $5000. Reviewing the issue online shows numerous similar cases of engine cylinder head failure. This vehicle comes equipped with cylinder deactivation which seems to have a higher rate of failure regarding cylinder heads and a potential design flaw with cylinder heads manufactured in a time frame of 2018-2020. Leaking oil could potentially start a fire as the oil drips onto the exhaust manifold when the car is at operating temperature.

- Cincinnati, OH, USA

While driving the vehicle, I started smelling a burning smell about 10 days ago (2/17). I also felt a slightly reduced engine performance and could see the car emitting smoke from the engine bay. I had no warning lights on my dash. For all I know, the engine could've blown while I was driving on the road. Upon taking the vehicle to the dealership 2 days ago (2/25), they informed that my car has a cracked cylinder head, and there was no apparent reason why this would happen. The vehicle has only been inspected by the dealership thus far and I was quoted $5,700 to fix the issue. Upon looking up the problem, I see this is a common issue, with many having experienced it before, but no TSBs issued for this. There is a CSP issued for vehicles of the same year, but limited to the Turbo version on the engine. Unfortunately, I do not have any warranty on the car currently.

- Bloomfiled Hills, MI, USA

I hope this message finds you well. My name is [XXX], and I am the owner of a 2019 Mazda CX-5 purchased as part of the Certified Pre-Owned (CPO) program. I am writing to formally address two concerning issues related to my vehicle-??s warranty coverage and its safety. 1. Warranty Coverage for Drive Belt Tensioner: During a recent visit to your dealership, I was informed that the drive belt tensioner on my vehicle is not covered under the warranty. This contradicts the coverage listed on your official Mazda CPO Warranty, which specifies that the Limited Powertrain Warranty includes the engine, timing chain, tensioner, and associated components. The drive belt tensioner is clearly referenced in this section, yet I was told it falls under wear and tear and is not covered. I kindly request a detailed explanation regarding this discrepancy. I believe the information I was given does not align with the warranty-??s stated coverage, and I am concerned that the dealership is not honoring the terms of the warranty as outlined on your website. 2. Ongoing Noise Issue: Additionally, my vehicle has been making an unusual noise, which I reported during my visits to two separate Mazda dealerships. Unfortunately, despite multiple attempts to diagnose the issue, neither dealership has been able to identify the source of the noise. This situation has left me feeling unsafe while operating the vehicle, as I am unsure of its origin or potential impact on my vehicle-??s performance or safety. I would appreciate it if you could escalate this matter and offer assistance in determining the cause of the noise, as well as ensure that all components of the vehicle are functioning properly. The lack of resolution is not only inconvenient but also concerning from a safety perspective. Request for Resolution: I trust that Mazda values its customers and will make every effort to resolve these issues in a timely manner. I respectfully request that the drive belt tensioner be covered und INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMA

- Apple Valley, CA, USA

Oil started leaking while car was idling causing smoke to enter the cabin as well as all under the hood. Car was undriveable at this point. She was lucky there was no traffic. Car had to be towed and cylinder head was cracked. Mazda has a known faulty cylinder head problem they have refused to fix and this caused a safety issue. Vehicle will not be able to be inspected as we had it towed to get fixed immediately. The service center did confirm this is the issue and there were no prior issues before this.

- Aurora, CO, USA

As I was driving, a burning smell emanated from the car. There were no check engine lights on. When I pulled over, I saw a lot of smoke coming from the engine. I checked the oil level and it was above the minimum line bit just barely, even though my husband had just done an oil change on it. I refilled the oil and continued on my trip. The problem repeated for several dqays until I got home and took it to the Mazda dealership. They reported the following: "Cylinder Head Assembly: oil leaking out of back of head, recommend replacing cylinder head and related gaskets. The cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket. In most engines, the head also provides space for the passages that feed air and fuel to the cylinder, and that allow the exhaust to escape." This service is $5600! My car only has 80K miles on it. This is a safety issue because there was no warning. No check engine light appeared and there was no warning.

- Grand Rapids, MI, USA

I own a 2019 Mazda cx 5 and it has 78,000 miles. I noticed smoke coming from the engine and a lot of oil leaking on the ground. I brought the car into my independent service center and they confirmed that there was a crack in the engine cylinder head. There is a TSA # SA-031-21 on this problem. I feel that my safety was at risk, since the engine could have seized while driving. This vehicle is available for inspection upon request. No warning lamps or messages were displayed, however there was a strong odor of burning oil. This problem occurred on 1/9/25 and it has been in the service center since.

- Dedham, MA, USA

Car was purchased in June 2019. Car started smelling like burning oil and started finding oil pooling under the car around November 2024. At time the incident was discovered, car only had 38k miles. There was no warning lights or indication there was an issue other than the smell and small pool of oil under car. The Mazda service manager immediately knew what the issue was and told me they were going to confirm with a full inspection and diagnosis. I was told that I have a cracked cylinder head and I will need to have it replaced. Warranty ended few months prior so they will not cover. I was told it would cost $4589.76. The Mazda service department told me that this is a common issue and to hold off on repair and contact Mazda corporate since warranty just ended. They topped off my oil and told me to keep an eye on the oil level and to wait to hear back from Mazda corporate.I submitted a case with Mazda and the customer care specialist told me that they cannot guarantee they will cover this. Within a week, the temperatures got colder and issue got worse. Low oil light came on, topped off with oil. Lost 4 quarts in one day. Called Mazda service and they told me to top off oil and come drop car off immediately. Upon researching this issue, the cracking of cylinder heads in Mazda CX-5 vehicles, particularly those with the 2.5-liter (NA) engine were widespread and discussed in online forum. The contributing factors of the issue point to a design flaw of the cylinder head due to the cylinder deactivation technology and a manufacturing defect due to the cylinder head casting process based on reports and discussions within the automotive community. A TSB (SA-013/22) has been released for the affected cylinder head with a modified replacement. This seems to be a significant and widespread issue that can cause entire engine to fail and require full replacement. Oil leaking on to the hot exhaust near other engine parts could ignite and put myself or others at risk.

- Oklahoma City, OK, USA

Engine block cracked, passenger cabin filled with noxious odder. Vehicle was suddenly leaking oil at high rate.

- Chanhassen, MN, USA

My 2019 Mazda CX-5 suddenly developed a major oil leak within the last 7 days. My car has only 44,350 miles and I have had all scheduled and required maintenance completed timely, including oil/filter changes, coolant level checking and maintenance, etc. I took the car to an independent mechanic who diagnosed the problem as a cracked cylinder head. I then took the car to a local Mazda dealer who confirmed the diagnosis and informed me that there would be no warranty coverage as my 60,000 mile/60 month powertrain warranty had expired 60 days earlier. Some two years earlier my car's check engine light came on and overheated. I took it to the same local dealer, who replaced the coolant control valve & related components. In November 2024 I received a "Warranty Extension Program" letter from Mazda about the same fail-safe thermostat problem. I believe this is relevant and related to the cracked cylinder head since almost all instances of a cracked cylinder head are due to engine overheating. This issue put me at risk as I was close to driving the car with no oil and oil leaking heavily onto very hot engine components that could have resulted in a fire. I am now facing repairs to this car between $4,800 and $6,000 and given the faulty/defective cylinder head from Mazda, I could face this safety issue again, as it will be replaced with a similar cylinder head from Mazda!

- Sheffield Lake, OH, USA

I started to smell a burning smell while I was driving and noticed smoke coming from under the hood along with the burning smell. When I parked the car I noticed a bunch of oil leaking from under the car. I took the car to get checked out and there was oil all under the bottom of the car and it was confirmed that there was a very bad oil leak which occurred due to a crack in the cylinder head. No check engine lights or any indication of this issue aside from discovering the burning smell, smoke from under the hood, and a significant amount of oil underneath the car. The car hasn-??t been driven in a month because of this issue. When you turn the car on you can hear a ticking sound coming from under the hood. The bad part is there was no indication. A 2019 with 50,000 ish miles shouldn-??t have this problem and I confirmed that with mechanics and Mazda. This is a safety risk as you can-??t safely drive the car without being concerned about the lack of oil in the car due to the leak as well as the smoke coming from under the hood, not being able to drive the car thus resulting in needing the car towed in order for the car to be serviced for this problem. I was told that if the oil continues to leak and if I was to drive it the engine could start to have issues and possibly turn off due to the leakage. This leak had oil all over the exhaust system as well.

- Mechanicsville, VA, USA