1996 Mercury Cougar
TSBs (Technical Service Bulletins)
Technical Service Bulletins (TSBs) for the 1996 Cougar are official communications between Mercury & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.
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TSB #98216
A STEERING WHEEL MOVEMENT FELT WHEN DRIVING OVER ROUGH SURFACES. Read More »
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TSB #BC3281970206
VEHICLES EXHIBIT A PULL WHILE BRAKING - CHECK FOR KINKED BRAKE LINES , REPLACE IF NECESSARY - REPLACE LOWER ARM AND STRUT BUSHINGS ON THE SIDE THE VEHICLE PULL TO. *TW Read More »
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TSB #99194
INFORMATION FOR SERVICING AND DIAGNOSING BRAKE VIBRATION, BRAKE INSPECTION, AND BRAKE FRICTION MATERIAL REPLACEMENT. *TT Read More »
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TSB #985A11
SERVICE TIP INFORMATION REGARDING ELIMINATION OF SANDING ROTORS AND DRUMS. *YC Read More »
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TSB #985A18
SOME VEHICLES MAY EXHIBIT BRAKE ROUGHNESS (BRAKE PEDAL PULSATION, STEERING WHEEL SHAKE AND / OR NIBBLE) UNDER LIGHT BRAKE APPLICATIONS FROM 105 TO 0 KM/H (65 TO 0 MPH). *YC Read More »
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TSB #BC0704961022
BRAKE WARNING INDICATOR STAYS ON RED IN CLUSTER. *TT Read More »
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TSB #96222
BRAKES - ELIMINATION OF SANDING ROTORS AND DRUMS - SERVICE TIP. *TW Read More »
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TSB #9673
INFORMATION STATING THAT THE REAR BRAKES ON VEHICLES WITHOUT THE ANTI-LOCK BRAKE SYSTEM (ABS) WERE CHANGED ON 11/18/95 FROM DRUM BRAKES TO DISC BRAKES. *TT Read More »
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TSB #985A13
THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE. *YC Read More »
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TSB #985A5
HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT FROM ROTUNDA IS NOW APPROVED FOR WARRANTY AND SERVICE USE. *YC Read More »
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TSB #9814
SUBJECT REGARDING THE AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT. *TT Read More »
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TSB #985A6
SOME VEHICLES MAY CYCLE WHEN BRAKES ARE APPLIED ON ROUGH ROADS OR ON AN INCLINE WHILE MAKING A SHARP TURN. *YC Read More »
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TSB #95212
THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE BECAUSE IT MAY BE INCOMPATIBLE WITH THE RUBBER MATERIAL USED IN THE DISC BRAKE SYSTEM. Read More »
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TSB #9845
AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT. *YC Read More »
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TSB #0222
SOME VEHICLES MAY EXHIBIT AN INTAKE MANIFOLD CROSSOVER (FIRST RUNNER) COOLANT SEEPAGE CONDITION. *TT Read More »
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TSB #99B29
SOME VEHICLES MAY EXPERIENCE ENGINE COOLANT LEAKS AT THE ENGINE FRONT COVER GASKET. OWNER NOTIFICATION PROGRAM PROVIDING REPLACEMENT OF THE ENGINE FRONT COVER GASKET. *TT Read More »
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TSB #99207
SUBJECT ON ENGINE COOLANT LEAKING INTO THE ENGINE OIL ON SOME VEHICLES. *TT Read More »
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TSB #13186
INFORMATION REGARDING FRONT COVER & WATER PUMP BOLTS-TORQUE VALVE REVISION/3.8-4.2L. *MJS Read More »
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TSB #99131
CONCERNS WITH ENGINE COOLANT LEAKING INTO ENGINE OIL ON SOME VEHICLES. *TT Read More »
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TSB #97050110617
VEHICLES MAY EXPERIENCE ILLUMINATION OF THE ENGINE COOLING INDICATOR LIGHT. *TW Read More »
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TSB #02221
ENGINE-GEAR DRIVEN SYNCHRONIZERS-INCORRECT INSTALLATION-CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION. *MJ Read More »
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TSB #870197
INCORRECTLY INSTALLED GEAR DRIVEN CAMSHAFT POSITION (CMP) SENSOR SYNCHRONIZER ASSEMBLIES CAUSING SURGE, LOST OF POWER, MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES P1336, P1309 AND P0340. Read More »
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TSB #99B29#1
INFORMATION REGARDING REPLACMENT OF ENGINE FRONT COVER GASKET. **MR Read More »
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TSB #6996
INFORMATION REGARDING A CHANGE IN THE TORQUE VALUES OF THE ENGINE FRONT COVER WATER PUMP BOLTS. *TT Read More »
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TSB #9874
A NEW SILICONE GASKET AND SEALANT. *YC Read More »
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TSB #983224
SOME VEHICLES MAY HAVE WATER CONTAMINATION IN THE AIR FILTER AND / OR THE MASS AIR FLOW SENSOR. *TT Read More »
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TSB #97610
BLOWER MOTOR- "CHIRPING" OR "SQUEAKING" FROM BLOWER MOTOR AT LOW SPEEDS. *JD Read More »
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TSB #BC0990961021
INFORMATION ON ENGINE OIL LEAK AT THE OIL PAN, FRONT COVER &/OR THE FRONT & REAR CRANKSHAFT OIL SEAL. *TT Read More »
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TSB #0214
SOME ENGINE ASSEMBLIES WITH ALUMINUM CYLINDER HEADS REPAIRED IN-VEHILE HAVE BEEN FOUND TO LEAK COOLANT AND/OR OIL FROM THE CYLINDER HEAD GASKET AREA. *TT Read More »
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TSB #01246
ENGINE OIL SYSTEM PRIMING PROCEDURES, SERVICE TIPS FOR REPORTS OF PREMATURE ENGINE FAILURE. *TT Read More »
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TSB #0147
SUBJECT REGARDING ENGINE OIL RECOMMENDATIONS FOR USE IN 2001 VEHICLES - SAE 5W-20 MOTOR OIL. *TT Read More »
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TSB #99816
FORD MOTOR COMPANY NOW RECOMMENDS SAE 5W-30 VISCOSITY GRADE FOR SERVICING ANY FORD GASOLINE-POWERED VEHICLE REGARDLESS OF MODEL YEAR. *TT Read More »
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TSB #4643
SOME VEHICLES MAY EXHIBIT AN RPM FLARE ON A FORCED 4/2 DOWNSHIFT. ADDITIONALLY, THE COMMANDED ELECTRONIC PRESSURE CONTROL IS AT APPROMATELY 10 PSI. *TT Read More »
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TSB #983108
EFFECTIVE MARCH 2, 1998M3.8L ENGINE ASSEMBLY IS ADDED TO FQR(FORD QUALITY RENEWAL) ASSEMBLY PROGRAM. *AK Read More »
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TSB #BC3288970206
VEHICLES MAY EXHIBIT A COLD START ENGINE FEAD BELT CHIRP NOISE. *TW Read More »
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TSB #BC3243970210
ENGINE COOLING LIGHT ON - POSSIBLE OIL LEAK AT UPPER JAM NUT ON THE UPPER TRANSMISSION COOLER LINE. *TW Read More »
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TSB #982010
EXPERIENCING A " BUZZING " OR " RATTLING " NOISE FROM THE EXHAUST SYSTEM. *YC Read More »
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TSB #9864
INFORMATION ON A BUZZING OR RATTLE NOISE FROM THE EXHAUST SYSTEM. *TT Read More »
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TSB #BC0407961115
INSTRUCTIONS FOR REPLACING DIAGNOSED FAILED PARTS. *TW Read More »
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TSB #BC0490961112
INSTRUCTIONS FOR REPLACING DIAGNOSED FAILED COMPONENT. *TW Read More »
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TSB #BC9714961101
DIAGNOSTIC INSTRUCTIONS FOR SERVICING EVAPORATIVE EMISSION PURGE FLOW SYSTEM. *TW Read More »
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TSB #982310
MASS AIR FLOW (MAF)- SENSOR CONTAMINATION- SERVICE TIP. *AK Read More »
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TSB #9834
AIR INLET-WATER IN AIR INLET ELBOW-MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATES DUE TO WATER CONTAMINATION OF AIR FILTER AND/OR MASS AIR FLOW SENSOR (MAF)- VEHICLE SWITH 4.6L ENGINE. *AK Read More »
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TSB #97M91
INFORMATION REGARDING ADDITIONAL COVERAGE FOR INTAKE MANIFOLD MALFUNCTIONS. *TT Read More »
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TSB #96225
MASS AIR FLOW SENSOR - REPLACEMENT AS AN ASSEMBLY - SERVICE TIP. *TW Read More »
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TSB #9943
INFORMATION REGARDING REPROGRAMMING POWERTRAIN CONTROL MODULES (PCMS). *TT Read More »
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TSB #996041
VEHICLES MAY EXHIBIT A HARD TO SHIFT CONDITION IN COLD WEATHER. *TT Read More »
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TSB #11760
SOME VEHICLES MAY EXHIBIT AN RPM FLARE ON A FORCED 4/2 DOWNSHIFT. *TT Read More »
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TSB #9717
THERE MAY BE DELAYED ENGAGEMENTS FROM "PARK" TO "REVERSE" OR "PARK" TO "OVERDRIVE" AND/OR DELAYED 1-2 SHIFTS OR ROUGH 3-4 SHIFTS- THIS MAY BE DUE TO THE CALIBRATION OF THE POWERTRAIN CONTROL MODULE. Read More »
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TSB #BC9686961001
REPAIR PROCEDURE FOR VEHICLES EXPERIENCING A DELAYED 1-2 &/OR ROUGH 3-4 SHIFTS. *TT Read More »
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TSB #96711
SOME 4R70W TRANSMISSIONS WERE BUILT WITH A UNIQUE CASE AND REQUIRE A SPACER TO BE INSTALLED BETWEEN THE LOW / REVERSE SERVO COVER AND RETAINING RING. *TT Read More »
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TSB #97510
TRANSMISSION- 4R70W- DELAYED 1-2 SHIFT AND/OR ROUGH 3-4 SHIFTS- VEHICLES EQUIPPED WITH 4.6L ENGINE BUILT THROUGH 6/24/96. *JD Read More »
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TSB #03261
NEW SERVICE PART - NUMBER 5 NEEDLE BEARING AND RACE KIT - 4R70W TRANSMISSION - SERVICE TIP. *TT Read More »
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TSB #0015
INFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP. *MJS Read More »
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TSB #99152
INFORMATION ON THE NEW FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA. *TT Read More »
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TSB #9996
EXPERIENCING A DELAYED OR NO 2-3 UPSHIFT, PRIMARILY WHEN THE TRANSMISSION IS COLD ON VEHICLES WITH FORD QALITY REMANUFACTURED (FQR) 4R70W TRANSMISSION EXCHANGE UNITS WITH JULIAN BUILD BETWEEN 062-97 AND 040-99. Read More »
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TSB #9888
INFORMATION ON A NEW TRANSMISSION FLUID USAGE CHART. *YC Read More »
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TSB #97511
FLUID- TRANSMISSION FLUID USAGE CHARTS. *JD Read More »
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TSB #BC0226970201
ERRATIC SHIFTHING OF THE TRANSMISSION. *JD Read More »
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TSB #BC5191961001
FOR CONCERNS OF STALLING, REFLASH PCM W/ 1996 CALIBRATION (R11 LEVEL). *TT Read More »
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TSB #03148
NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS. 2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT Read More »
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TSB #002310
SUBJECT REGARDING CONTAMINATION FROM PRIOR TRANSMISSION CONCERNS OR EXCESS WEAR MAY BE TRAPPED IN THE TRANSMISSION FLUID COOLING SYSTEM. *TT Read More »
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TSB #9887
EXPERIENCING A TORQUE CONVERTER CLUTCH SHUDDER OR VIBRATION. *YC Read More »
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TSB #962612
TRANSAXLE - TORQUE CONVERTER REPLACEMENT GUIDELINES AND TORQUE CONVERTER/TRANSAXLE COOLING SYSTEM CLEANING PROCEDURES - SERVICE TIP. *TW Read More »
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TSB #96249
TORQUE CONVERTER - LEAK TEST PROCEDURE - SERVICE TIP. *TW Read More »
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TSB #BC0810961011
VEHICLES EQUIPPED W/ AN AODE OR 4R70W TRANS HAS A CONCERN OF SHUDDER FROM THE TRANSMISSION TORQUE CONVERTER CLUTCH IN 3RD OR 4TH GEAR OR DURING 3-4 SHIFT. *TT Read More »
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TSB #01181
BRAKE SHIFT INTERLOCK.*JB Read More »
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TSB #0019
INFORMATION REGARDING SEVERAL INTERNAL CHANGES THAT HAVE BEEN IMPLEMENTED ON THE MRX-75 TRANSAXLE TO IMPROVE SHIFT EFFORTS. *MJS Read More »
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TSB #03181
REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS. *TT Read More »
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TSB #98246
FORD MOTOR COMPANY HAS RELEASED A NEW ELECTRICAL GREASE ( F8AZ - 19G208-AA ) TO REDUCE THE POSSIBILITY OF MOISTURE CORROSION AT THE TERMINALS. *YC Read More »
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TSB #BC9691961001
PROCEDURE FOR THE ABS 'AMBER LIGHT' COMES ON. *TT Read More »
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TSB #97111097234
VEHICLES EXHIBITING A "SQUEAKING" OR "CHIRPING" FROM THE BLOWER MOTOR AT LOW BLOWER MOTOR SPEEDS. *YC Read More »
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TSB #99222
SUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING HARNESSES. *TT Read More »
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TSB #96246
WIRING - ELECTRICAL DIODE IDENTIFICATION AND SERVICE REPLACEMENTS. *TW Read More »
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TSB #9943
INFORMATION REGARDING REPROGRAMMING POWERTRAIN CONTROL MODULES (PCMS). *TT Read More »
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TSB #96265
MALFUNCTION INDICATOR LAMP (MIL) - DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307, AND/OR P0308 STORED IN MEMORY. *TW Read More »
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TSB #962510
MALFUNCTION INDICATOR LAMP (MIL) - DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0301, P0302, P0303, P0304, P0305, P0306, P0307 AND/OR P0308 STORED IN MEMORY. *TW Read More »
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TSB #962511
POWERTRAIN CONTROL MODULE -REPROGRAM POWERTRAIN CONTROL MODULE (PCM) - SERVICE PROCEDURES - SERVICE TIP. *TW Read More »
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TSB #BC3274970207
REPLACEMENT HEADLAMP BULBS - SEVERAL AFTERMARKET COMPANIES ARE OFFERING REPLACEMENT BULBS WITH A HIGHER WATTAGE THAT ARE NOT DOT APPROVED - SOLD WITH DISCLAIMER OF "FOR OFF-ROAD USE ONLY" - THE BULBS DRAW MORE CURRENT THAN THE OEM BULBS ... Read More »
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TSB #99139
CONDITIONS WITH THE BRAKE LAMPS INADVERTENTLY DISABLING THE BRAKE SHIFT INTERLOCK. *TT Read More »
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TSB #02176
LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK. *MJ Read More »
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TSB #BC0705961022
BRAKE EXTERIOR LIGHTS STAY ON (TAIL & HIGH MOUNT STOP LIGHT). *TT Read More »
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TSB #BC0006961101
POP NOISE FROM POWER WINDOW MECHANISM. *TW Read More »
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TSB #96221
WINDSHIELD AND INTERIOR GLASS - FOG/FILM. *TW Read More »
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TSB #BC0471961114
CONCERN OF A POP NOISE FROM THE POWER WINDOW MECHANISM WHEN THE WINDOW REACHES FULL UP OR FULL DOWN POSITION. *TW Read More »
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TSB #BC3231970211
WINDNOISE FROM FACTORY INSTALLED MOONROOFS. *TW Read More »
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TSB #12098
SOME VEHICLES WITH NON-FUNCTIONAL WINDSHIELD WIPERS MAY REQUIRE WIPER MOTOR REPLACEMENT. *MJS Read More »
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TSB #985111
SOME VEHICLES WITH NON-FUNCTIONAL WINDSHIELD WIPERS MAY REQUIRE WIPER MOTOR REPLACEMENT. *TT Read More »
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TSB #BC0761961016
WASHER FLUID LEAKAGE AT THE BASE OF THE WASHER PUMP. *TT Read More »
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TSB #01156
SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC Read More »
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TSB #BC105709705
INSTRUCTIONS FOR RE-INSTALLING LOOSE FENDER CLADDING. *TW Read More »
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TSB #99-8-15
SUBJECT REGARDING DOOR TRIM PANEL REPLACEMENT - SERVICE TIP. *TT Read More »
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TSB #96223
LONG CRANK - STICKING IDLE AIR CONTROL (IAC) VALVE - VEHICLES BUILT FROM 11/1/94 THROUGH 3/30/96 -STALL - AFTER STARTING WHEN ENGINE ALLOWED TO SOAK FROM 1-4 HOURS - STICKING IDLE AIR CONTROL (IAC) VALVE. Read More »
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TSB #9852
INFORMATION ON TIRE COMPANY TELEPHONE NUMBERS FOR CUSTOMER ASSISTANCE. *YC Read More »
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TSB #9753
VIBRATION- TIRES- VIBRATION FELT WHILE DRIVING AT HIGHWAY SPEEDS- VEHICLES BUILT THROUGH 12/20/96 EQUIPPED WITH 16 INCH GOODYEAR TIRES. *JD Read More »
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TSB #BC0059961101
DIAGNOSTIC PROCEDURES FOR CORRECTING VEHICLE DRIFT WHEN VEHICLE IS EQUIPPED WITH 15" OR 16" TIRES. *TW Read More »
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TSB #BC5195961001
FIRESTONE P235 TIRES MAY EXHIBIT A HIGH FREQUENCY VIBRATION AT 65-75 MPH. *TT Read More »
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TSB #9751
INTERIOR- LEATHER SEAT CLEANING PROCEDURE- SERVICE TIP. *JD Read More »
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TSB #BC9687961001
PROCEDURE FOR REPAIR VEHICLES WITH THE CARPET ON THE BACK OF THE SEAT CUSHION SHOWING. *TT Read More »
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TSB #BC9688961001
INFORMATION FOR WHEN DIAGNOSING CONCERNS W/ FACTORY INSTALLED CELLULAR PHONES. *TT Read More »
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TSB #99129
EXPERIENCING A WHINE / BUZZ TYPE NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO ON VEHICLES WITH AN IN-TANK ELECTRIC FUEL PUMP. *TT Read More »
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TSB #9873
EXPERIENCING A WHINING / BUZZING NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO. *TT Read More »
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TSB #97090297184
SOME VEHICLES MAY EXPERIENCE STATIC IN THE AM BAND OF THE RADIO WHILE DRIVING. *YC Read More »
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TSB #02208
CLIMATE CONTROL A/C SERVICE TECH TIPS. *EH Read More »
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TSB #99196
INFORMATION ON IDENTIFYING NON-APPROVED / ALTERNATE REFRIGERANTS WHICH COULD CAUSE SAFETY, AND PERFORMANCE CONCERNS IF INSTALLED IN FORD A/C SYSTEMS. *TT Read More »
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TSB #9735
AIR CONDITIONING- R-134A TRACER DYE INSTALLED IN A/C SYSTEM AND THREE O-RING SPRING LOCK COUPLERS- SERVICE TIP. *JD Read More »
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TSB #96226
AIR CONDITIONING - COMPRESSOR FAILURE - INSUFFICIENT AMOUNT OF REFRIGERANT OIL. *TW Read More »
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TSB #01157
INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC Read More »
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TSB #99111
INFORMATION DESIGNED TO AID IN THE DIAGNOSIS, TESTING AND REPAIR OF NOISE, VIBRATION AND HARSHNESS (NVH) CONCERNS. *TT Read More »
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TSB #991210
FORD MOTOR COMPANY HAS RELEASED A PRIVATE LABELED MATERIAL TO BE USED FOR IRON PARTICLE / ACID RAIN SERVICE REPAIRS. *TT Read More »
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TSB #BC2364970501
INSTRUCTIONS FOR REMOVING AND REINSTALLING A LOOSE FENDER CLADDING. *TW Read More »
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TSB #9768
FUEL ECONOMY- CUSTOMER EXPECTATIONS VERSUS VEHICLE USAGE. *JD Read More »
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TSB #BC3342973101
EFFECTIVE IMMEDIATELY THE 4.6L 2V ENGINE ASSEMBLY FOR THE VEHICLE IS AVAILABLE AS A FORD QUALITY RENEWAL ASSEMBLY. *JD Read More »
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TSB #BC3342972301
4.6L 2V ENGINE ASSEMBLY FOR VEHICLES IS AVAILABLE AS A FORD QUALITY RENEWAL ASSEMBLY. *JD Read More »
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TSB #BC1023597230
EFFECTIVE IMMEDIATELY THE 4.6L 2V ENGINE ASSEMBLY FOR THE VEHICLE IS AVAILABLE AS A FORD QUALITY RENEWAL ASSEMBLY. *JD Read More »
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TSB #BC1023897230
VEHICLE EXHIBITS A PULL WHILE BRAKING, FOLLOW PROCEDURES OUTLINED IN 06-00-4 & PINPOINT TEST "A" ON 06-00-5 OF THE 1997 SERVICE MANUAL. *JD Read More »