2002 Mercury Sable
TSBs (Technical Service Bulletins)
Technical Service Bulletins (TSBs) for the 2002 Sable are official communications between Mercury & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.
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TSB #17225
STEERING COLUMN LOCK DISCONTINUED. *TT Read More »
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TSB #17094
RATTLING OR CLUNKING NOISE FROM THE FRONT SUSPENSION UNDER NORMAL DRIVING CONDITIONS. *TT Read More »
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TSB #16710
RATTLING OR CLUNKING NOISE FROM THE FRONT SUSPENSION UNDER NORMAL DRIVING CONDITIONS. *TT *JB Read More »
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TSB #052212
BUCK/JERK AND MISS DURING DRIVE CYCLE ABOVE 3000 RPM - NO DTC - 3.0L 2V GAS AND FFV ENGINE. *TT Read More »
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TSB #18614
SURGE, IDLE ROLL, ROUGH IDLE ONLY WHEN THE ENGINE COOLING FANS ARE OPERATING. *TT Read More »
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TSB #03111
ENGINE COOLING FAN INDUCED BODY BOOM, ROUGH ENGINE IDLE SENSATION OR UNUSUAL ENGINE NOISE AT IDLE WHEN THE ENGINE COOLING FAN IS IN THE HIGH SPEED MODE. *TT Read More »
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TSB #0361
MALFUNCTION INDICATOR LAMP ON WITH OR WITHOUT ROUGH RUNNING, LACK OF POWER, SURGE OR POOR FUEL ECONOMY WITH DIAGNOSTIC TROUBLE CODES P0401, P0402, P1400, P1401. *TT *JB Read More »
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TSB #04208
CAMSHAFT TICK NOISE - 3.0L 4V ENGINE ONLY. *TT Read More »
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TSB #17703
TICKING NOISE FROM LEFT CYLINDER HEAD WITH WARM ENGINE. *TT Read More »
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TSB #0415
LOWER ENGINE OIL LEAKS 3.0L 2V VULCAN ENGINE. DIAGNOSTIC SERVICE TIPS. *TT Read More »
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TSB #17503
SURGE AT A STEADY SPEED BETWEEN 35 AND 45 MPH WITH NO OTHER DRIVEABILITY CONCERNS. *TT Read More »
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TSB #17434
MALFUNCTION INDICATOR LAMP (MIL) ON WITH CONTINUOUS MEMORY DIAGNOSTIC TROUBLE CODES (DTC'S) P0172/P0175 (SYSTEM TOO RICH). *TT Read More »
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TSB #17224
INTERMITTENT ROLLING IDLE ON VEHICLES EQUIPPED WITH A 3.0L 2-VALVE ENGINE. *TT Read More »
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TSB #17234
ENGINE OIL LEAKS FROM THE FILTER AREA ON VEHICLES WITH A 3.0L 2-VALVE ENGINE. *TT Read More »
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TSB #03144
ENGINE MISFIRE OR ROUGH RUNNING CONDITION WITH COIL ON PLUG (COP) IGNITION SYSTEMS MAY BE MORE ACCURATELY DIAGNOSED USING THE OPTIONAL WORLDWIDE DIAGNOSTIC SYSTEM (WDS) COIL ON PLUG (COP) KIT. 2003 SUPER DUTY F SERIES INCLUDED. Read More »
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TSB #16982
CLUNKING/POPPING NOISE FROM THE PASSENGER SIDE OF THE ENGINE COMPARTMENT UPON ACCELERATION AND/OR DECELERATION. *TT Read More »
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TSB #0335
IDLE AIR CONTROL (IAC) VALVE DIAGNOSTIC SERVICE TIPS. *TT Read More »
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TSB #0322
STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP (MIL) ON AND DIAGNOSTIC TROUBLE CODES (DTCS) P0401, P0402, P1400 OR P1401, OR RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY, AND THE ABOVE LISTED DTCS ... Read More »
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TSB #16613
VEHICLES WITH VERY LOW ODOMETER MILES, MAY EXHIBIT A HIGHER THAN NORMAL TEMPORARY START-UP FAST IDLE (1600-2500 RPM THAT DECREASES SLOWLY). NO SERVICE NECESSARY. *TT Read More »
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TSB #02221
ENGINE-GEAR DRIVEN SYNCHRONIZERS-INCORRECT INSTALLATION-CAMSHAFT POSITION SYNCHRONIZER (CMP) INSTALLATION TOOL CORRECT APPLICATION. *MJ Read More »
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TSB #02223
DRIVEABILITY-MALFUNCTION INDICATOR LAMP (MIL) WITH P0316 WHEN USING WINTER BLEND REFORMULATED FUELS AT TEMPERATURES ABOVE 50 DEGREES F (10 DEGREES C) DURING WINTER MONTHS-ROUGH OR ROLLING IDLE AFTER HOT SOAK RESTART P0191. Read More »
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TSB #870197
INCORRECTLY INSTALLED GEAR DRIVEN CAMSHAFT POSITION (CMP) SENSOR SYNCHRONIZER ASSEMBLIES CAUSING SURGE, LOST OF POWER, MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES P1336, P1309 AND P0340. Read More »
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TSB #02177
COOLING SYSTEM-MOTORCRAFT PREMIUM GOLD ENGINE COOLANT-SERIVCE TIPS. *MJ Read More »
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TSB #16035
SOME VEHICLES MAY EXHIBIT A ROUGH ENGINE IDLE, ENGINE IDLE ROUGHNESS OR IDLE RPM DIP WITH THE AIR CONDITIONER ON, A DIAGNOSTIC TROUBLE CODE P0191 OR 1-2 UPSHIFT. *TT Read More »
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TSB #15915
SOME VEHICLES EQUIPPED WITH A 3.0L 2V ENGINE MAY EXHIBIT A ROUGH RUN CONDITION AND DIAGNOSTIC TROUBLE CODE P0316 AFTER A HOT RESTART. *TT Read More »
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TSB #15680
SOME VEHICLES EQUIPPED WITH A 3.0L 2V ENGINE MAY EHXIBIT A RUNS ROUGH, CHECK ENGINE LIGHT AND / OR DIAGNOSTIC TROUBLE CODE P0316 AFTER HOT SOAK RESTART. *TT Read More »
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TSB #0214
SOME ENGINE ASSEMBLIES WITH ALUMINUM CYLINDER HEADS REPAIRED IN-VEHILE HAVE BEEN FOUND TO LEAK COOLANT AND/OR OIL FROM THE CYLINDER HEAD GASKET AREA. *TT Read More »
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TSB #01246
ENGINE OIL SYSTEM PRIMING PROCEDURES, SERVICE TIPS FOR REPORTS OF PREMATURE ENGINE FAILURE. *TT Read More »
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TSB #15482
SOME VEHICLES EQUIPPED WITH A DURATEC ENGINE MAY EXPERIENCE ENGINE DAMAGE AS A RESULT OF MICROSCOPIC INTERNAL CRACKS IN A BATCH OF INTAKE VALVES. *TT Read More »
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TSB #01205
SOME VEHICLES MAY EXHIBIT VACUUM OR AIR LEAKS IN THE INTAKE MANIFOLD AND / OR ENGINE SYSTEM CAUSING DIAGNOSTIC TROUBLE CODES P0171 AND OR P0174. *TT Read More »
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TSB #15239
INFORMATION ON PRE DELIVERY TEMPORARY FAST IDLE. *TT Read More »
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TSB #16094
SOME VEHICLES MAY EXHIBIT FUEL DIAGNOSTIC TROUBLE CODES P0171, P0172, P0174, P0175 OR MASS AIR FLOW DIAGNOSTIC TROUBLE CODES P0102, P0103, P0112, P0113. *TT Read More »
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TSB #02M01
CUSTOMER SATISFACTION PROGRAM 02M01 SUPPLEMENT #4. CERTAIN FORD 2000 THROUGH 2003 VEHICLES EQUIPPED WITH A TUBE-MOUNTED EGR PRESSURE SENSOR - ADDITIONAL EGR PRESSURE SENSOR WARRANTY COVERAGE. *TT SUPPLEMENT #3. Read More »
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TSB #16679
NEW PUSH TYPE FUEL CLIP AND CONNECTOR REMOVAL INSTRUCTIONS. *TT *JB Read More »
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TSB #0284
VEHICLES BUILT AFTER 4/8/2002 WILL NO LONGER BE EQUIPPED WITH THE FUEL PRESSURE RELIEF VALVE (SHRADER VALVE). *TT Read More »
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TSB #18719
MALFUNCTION INDICATOR LAMP COMING ON WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0171, P0172, P0174 AND/OR P0175 (FUEL SYSTEM TOO RICH OR LEAN). *TT Read More »
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TSB #0398
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH DIAGNOSTIC TROUBLE CODES P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE P0457. *TT Read More »
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TSB #15724
CONCERNS WITH FUEL GAUGE NOT READING FULL AFTER FILLING FUEL TANK. *TT Read More »
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TSB #02111
FUEL PRESSURE RELIEF VALVE (SCHRADER VALVE) DISCONTINUED. *TT Read More »
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TSB #17564
FUEL GAUGE DOES NOT READ FULL AFTER FILLING TANK. *MJ Read More »
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TSB #17416
FUEL GAUGE DOES NOT READ FULL. *MJ Read More »
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TSB #17355
FUEL GAUGE WHICH DOES NOT READ COMPLETELY FULL WHEN THE FUEL TANK IS FILLED. *TT Read More »
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TSB #17358
GROAN/BUZZ/VIBRATION WHEN THE GEAR SELECTOR IS IN PARK WITH THE VEHICLE PARKED ON AN INCLINE. *TT THIS BULLETIN UPDATES PREVIOUS BULLETIN 17358, DATED 11/01/2003 TO INCLUDE 2005 MODELS. *TT Read More »
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TSB #16678
AX4S TRANSAXLE MAY EXHIBIT NO REVERSE ENGAGEMENT CONDITION. *TT *JB Read More »
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TSB #15820
SOME VEHICLES EQUIPPED WITH AN AX4N/4F50N TRANSAXLE MAY EXHIBIT A SHUDDER DURING A 3-4 SHIFT. *TT Read More »
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TSB #15370
SOME VEHICLES MAY EXHIBIT A GROAN/BUZZ/VIBRATION WHEN THE GEAR SELECTOR IS IN PARK. *TT Read More »
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TSB #15392
SOME VEHICLES MAY EXHIBIT A PARK PULLOUT CLUNK NOISE WHEN SHIFTING FROM PARK TO ANOTHER GEAR POSITION. *TT Read More »
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TSB #042107
GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT Read More »
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TSB #04217
GENERAL POWER TRAIN CONTROL MODULE (PCM) PROGRAMMING PROCEDURES. *TT Read More »
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TSB #03148
NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS. 2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT Read More »
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TSB #03123
TORQUE CONVERTER CLUTCH NOT ENGAGING WHEN COMMANDED AND/OR DIAGNOSTIC TROUBLE CODES P0741 OR P1744 STORED IN MEMORY. MODELS FROM 1996 TO 2003. *TT Read More »
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TSB #01181
BRAKE SHIFT INTERLOCK.*JB Read More »
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TSB #05145
ERRATIC FLUID LEVEL READING ON TRANSAXLE DIPSTICK-LEAKS-4F50N, AX4N, AX4S TRANSAXLE. *SC Read More »
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TSB #18411
MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P0133, P1131 OR P2195. *TT Read More »
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TSB #042514
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0300, P0316 OR P030X - NO CRANK BATTERY DISCHARGED. *TT Read More »
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TSB #04174
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT Read More »
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TSB #17960
MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P0171/P0174, P1131/P1151, AND/OR P2195/P2197 IN CONTINUOUS MEMORY. *TT Read More »
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TSB #04111
STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP (MIL) ON AND DIAGNOSTIC TROUBLE CODES (DTCS) P0401, P0402, P1400 OR P1401. ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY. Read More »
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TSB #03223
STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES (DTCS) P0401, P0402, P1400 OR P1401. ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY. Read More »
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TSB #03203
MALFUNCTION INDICATOR LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0442, P0455, P0456, P0457 OR P1442 OR A CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457 FOR THE EVAPORATIVE EMISSION SYSTEM. Read More »
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TSB #03181
REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS. *TT Read More »
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TSB #0245
INFORMATION REGARDING DISCHARGED BATTERY CHARGING SERVICE TIPS AND GUIDELINES. *TT Read More »
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TSB #15280
SOME VEHICLESMAY EXHIBIT AN INTERMITTENT STICKING/BINDING IGNITION KEY LOCK CYLINDER AT OR NEAR THE START POSITION. *JG Read More »
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TSB #012113
SOME IGNITION SWITCH LOCK CYLINDER ASSEMBLIES MAY EXHIBIT ROUGNESS AND / OR EXCESS EFFORT IN TURNING, KEY DOES NOT FULLY RETURN FROM START, A MALFUNCTION INDICATOR LAMP MAY ILLUMINATE WITH P0500, P1502 AND U1039 STORED IN POWERTRIAN ... Read More »
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TSB #15828
SOME VEHICLES MAY EXHIBIT DIAGNOSTIC TROUBLE CODE B1213, B1342, B1601, B2431. *TT Read More »
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TSB #02176
LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK. *MJ Read More »
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TSB #05227
POWER WINDOW CONCERNS - SERVICE TIP. *TT Read More »
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TSB #04223
GRUNTING NOISE FROM FRONT POWER WINDOW GLASS IS POWERED TO THE FULL UP POSITION. *EH Read More »
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TSB #0325
GRUNTING NOISE FROM FRONT POWER WINDOW AFTER GLASS IS POWERED TO THE FULL-UP POSITION. *TT Read More »
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TSB #0109-01
2002 TAURUS/SABLE HEATER HOSE CLAMPS UPGRADE PRIOR TO SALE. *NLM Read More »
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TSB #041514
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT Read More »
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TSB #031501
INOPERATIVE ELECTRIC REAR WINDOW DEFROSTER (HEATED BACKLITE) GRID LINES, INTEGRAL ANTENNA CONCERNS. *TT Read More »
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TSB #02236
ERRATIC OPERATION OF THE COOL/WARM FUNCTION OF THE TEMPERATURE CONTROL SYSTEM - REPAIR PROCEDURE FOR STRATIFICATION (SECONDARY) TEMPERATURE BLEND DOOR. *TT Read More »
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TSB #04189
REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT Read More »
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TSB #01T05
ON SOME VEHICLES, THE HEATER HOSE CLAMP MAY BE IMPROPERLY POSITIONED ONTHE HEATER HOSES LEADING TO AND FROM THE HEATER CORE. *TT Read More »
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TSB #01156
SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC Read More »
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TSB #031506
WATER IN THE BLOWER CASE OR ON THE PASSENGER SIDE FLOOR, AN INOPERATIVE CLIMATE CONTROL BLOWER MOTOR, A MOTOR THAT OPERATES ON HIGH SPEED ONLY, AND/OR A BLOWER MOTOR RESISTOR FAILURE. VEHICLES BUILT 5/1/2001 TO 12/15/2003. Read More »
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TSB #02175
RESTRAINT SYSTEM-AIR BAG DEPLOYMENT STRATEGY WITH ADVANCED RESTRAINT SYSTEM. *MJ Read More »
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TSB #05310
SAFETY BELT WEB STOP BUTTON SERVICE. *EH Read More »
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TSB #042421
SAFETY BELT RETRACTION SPEED. *TT Read More »
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TSB #04251
ALUMINUM CORROSION - SERVICE TIP. *TT Read More »
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TSB #16315
HEADLINER GRAB HANDLES LOOSEN. *TT Read More »
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TSB #15873
SUBJECT REGARDING A WATER LEAK CONDITION AT THE COWL AREA OF THE VEHICLE. *TT Read More »
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TSB #05224
POWER LOCK CONCERNS - SERVICE TIP. *TT Read More »
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TSB #CSP-13B04
FORD: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. SPEED CONTROL CABLE IS SUSCEPTIBLE TO DAMAGE AND CAN DISCONNECT DURING HOOD MAINTENANCE AND ALSO INTERFERE WITH FULL THROTTLE RETURN TO IDLE AFTER RELEASING ACCELERATOR PEDAL. Read More »
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TSB #17281
SURGE AT CRUISE. *TT Read More »
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TSB #18471
RKE INOPERATIVE. *EH Read More »
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TSB #02208
CLIMATE CONTROL A/C SERVICE TECH TIPS. *EH Read More »
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TSB #16190
LACK OF A/C COOLING. *MJ Read More »
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TSB #16057
SOME VEHICLES EQUIPPED WITH A 3.0L 4V ENGINE MAY EXHIBIT A MALFUNCTION INDICATOR LAMP ILLUMINATION WITH A DIAGNOSTIC TROUBLE CODE P0191 (FUEL RAIL PRESSURE SENSOR CIRCUIT PERFORMANCE) IN MEMORY. Read More »
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TSB #0256
THIS BULLETIN INVOLVES PROPER PROCEDURES FOR PREPARATION OF SERVICE SHEET METAL PARTS COATED WITH ELECTRO DEPOSITION PRIMER (E-COAT). *TT Read More »
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TSB #15745
SOME VEHICLES EQUIPPED WITH A 3.0L 2V ENGINE MAY EXHIBIT A RUNS ROUGH, CHECK ENGINE LIGHT, AND / OR DIAGNOSTIC TROUBLE CODE P0316 AFTER A HOT SOAK RESTART. *TT Read More »
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TSB #01157
INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC Read More »
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TSB #15189
INFORMATION REGARDING WORKSHOP MANUAL UPDATE 2002 TAURUS AND SABLE P/S PUMP 3.0L 2V. *YD Read More »