Technical Service Bulletins (TSBs) for the 2002 Cougar are official communications between Mercury & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.

    STEERING

    • TSB #15750

      Date Announced:
      MAR 01, 2002
      NHTSA ID:
      #636386

      SOME COUGARS MAY EXHIBIT HIGHER THAN NORMAL STEERING EFFORTS AND / OR STEERING SYSTEM LEAKS. *TT Read More »

    STEERING:COLUMN

    • TSB #041814

      Date Announced:
      JAN 01, 2004
      NHTSA ID:
      #10013115

      STEERING COLUMN SHIPPED WITHOUT CRUSH PAD - REUSE ORIGINAL CRUSH PAD IF NOT DAMAGED. *TT Read More »

    ENGINE AND ENGINE COOLING

    • TSB #0361

      Date Announced:
      MAR 31, 2003
      NHTSA ID:
      #10001855

      MALFUNCTION INDICATOR LAMP ON WITH OR WITHOUT ROUGH RUNNING, LACK OF POWER, SURGE OR POOR FUEL ECONOMY WITH DIAGNOSTIC TROUBLE CODES P0401, P0402, P1400, P1401. *TT *JB Read More »

    ENGINE AND ENGINE COOLING:ENGINE

    • TSB #031514

      Date Announced:
      AUG 04, 2003
      NHTSA ID:
      #10003193

      THE MALFUNCTION INDICATOR LAMP (MIL) MAY BE ILLUMINATED AND DIAGNOSTIC TROUBLE CODES (DTCS) P1380, P1381, P1383, AND/OR P0340 MAY BE STORED IN MEMORY. *TT Read More »

    • TSB #0322

      Date Announced:
      FEB 03, 2003
      NHTSA ID:
      #10002472

      STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP (MIL) ON AND DIAGNOSTIC TROUBLE CODES (DTCS) P0401, P0402, P1400 OR P1401, OR RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY, AND THE ABOVE LISTED DTCS ... Read More »

    • TSB #16528

      Date Announced:
      JAN 01, 2003
      NHTSA ID:
      #10005090

      HESITATION/SURGE DURING ACCELERATION BETWEEN 3000-4000 RPM. OASIS. *TT Read More »

    ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

    • TSB #16028

      Date Announced:
      JUL 01, 2002
      NHTSA ID:
      #636219

      SOME VEHICLES EQUIPPED WITH A 2.5L ENGINE MAY EXHIBIT MULTIPLE MISFIRE DIAGNOSTIC TROUBLE CODES WITH NO DRIVEABILITY CONCERNS NOTED. *TT Read More »

    • TSB #0214

      Date Announced:
      JAN 21, 2002
      NHTSA ID:
      #630001

      SOME ENGINE ASSEMBLIES WITH ALUMINUM CYLINDER HEADS REPAIRED IN-VEHILE HAVE BEEN FOUND TO LEAK COOLANT AND/OR OIL FROM THE CYLINDER HEAD GASKET AREA. *TT Read More »

    • TSB #01246

      Date Announced:
      DEC 10, 2001
      NHTSA ID:
      #630515

      ENGINE OIL SYSTEM PRIMING PROCEDURES, SERVICE TIPS FOR REPORTS OF PREMATURE ENGINE FAILURE. *TT Read More »

    • TSB #15482

      Date Announced:
      DEC 01, 2001
      NHTSA ID:
      #630589

      SOME VEHICLES EQUIPPED WITH A DURATEC ENGINE MAY EXPERIENCE ENGINE DAMAGE AS A RESULT OF MICROSCOPIC INTERNAL CRACKS IN A BATCH OF INTAKE VALVES. *TT Read More »

    • TSB #01205

      Date Announced:
      OCT 15, 2001
      NHTSA ID:
      #627927

      SOME VEHICLES MAY EXHIBIT VACUUM OR AIR LEAKS IN THE INTAKE MANIFOLD AND / OR ENGINE SYSTEM CAUSING DIAGNOSTIC TROUBLE CODES P0171 AND OR P0174. *TT Read More »

    ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

    • TSB #02M01

      Date Announced:
      JUN 01, 2004
      NHTSA ID:
      #10007207

      CUSTOMER SATISFACTION PROGRAM 02M01 SUPPLEMENT #4. CERTAIN FORD 2000 THROUGH 2003 VEHICLES EQUIPPED WITH A TUBE-MOUNTED EGR PRESSURE SENSOR - ADDITIONAL EGR PRESSURE SENSOR WARRANTY COVERAGE. *TT SUPPLEMENT #3. Read More »

    FUEL SYSTEM, OTHER

    • TSB #0398

      Date Announced:
      MAY 12, 2003
      NHTSA ID:
      #10002780

      MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATION WITH DIAGNOSTIC TROUBLE CODES P0442, P0455, P0456, P0457, P1442 OR CHECK FUEL CAP LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE P0457. *TT Read More »

    FUEL SYSTEM, OTHER:DELIVERY

    • TSB #04N02

      Date Announced:
      MAY 01, 2004
      NHTSA ID:
      #10007005

      ENGINE HESITATION, LOSS OF POWER, SURGING, AND OTHER SIMILAR SYMPTOMS AS A RESULT OF CONTAMINATION OF THE FUEL PUMP. THIS PROGRAM EXTENDS THE COVERAGE OF THE FUEL DELIVERY MODULE (FDM). Read More »

    POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

    • TSB #042107

      Date Announced:
      DEC 13, 2004
      NHTSA ID:
      #10014086

      GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT Read More »

    • TSB #04217

      Date Announced:
      NOV 01, 2004
      NHTSA ID:
      #10013369

      GENERAL POWER TRAIN CONTROL MODULE (PCM) PROGRAMMING PROCEDURES. *TT Read More »

    POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES

    • TSB #03148

      Date Announced:
      JUL 21, 2003
      NHTSA ID:
      #10003748

      NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS. 2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT Read More »

    POWER TRAIN:AUTOMATIC TRANSMISSION:PARK/NEUTRAL START INTERLOCK SWITCH

    POWER TRAIN:AXLE ASSEMBLY

    • TSB #0224

      Date Announced:
      FEB 04, 2002
      NHTSA ID:
      #630631

      SOME VEHICLES EQUIPPED WITH THE CD4E TRANSAXLE MAY EXHIBIT HARSH AND DELAYED 1-2/2-3 UPSHIFTS AFTER TRANSAXLE OR TURBINE SHAFT SPEED SENSOR REPLACEMENT, POSSIBLE DIAGNOSTIC TROUBLE CODES 628, 642, 645, 646, 647, 648, P0731, P0732, P0734, ... Read More »

    ELECTRICAL SYSTEM

    • TSB #04174

      Date Announced:
      SEP 06, 2004
      NHTSA ID:
      #10013116

      MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT Read More »

    • TSB #04111

      Date Announced:
      JUN 14, 2004
      NHTSA ID:
      #10008252

      STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP (MIL) ON AND DIAGNOSTIC TROUBLE CODES (DTCS) P0401, P0402, P1400 OR P1401. ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY. Read More »

    • TSB #17582

      Date Announced:
      FEB 01, 2004
      NHTSA ID:
      #10008141

      DIAGNOSTIC TROUBLE CODE P1000 (OBD SYSTEMS READINESS TEST NOT COMPLETE) RESETTING AFTER IT HAS ALREADY CLEARED. *TT Read More »

    • TSB #03223

      Date Announced:
      JAN 26, 2004
      NHTSA ID:
      #10007360

      STREAMLINED DIAGNOSTIC PROCEDURE FOR VEHICLES WITH MALFUNCTION INDICATOR LAMP ON AND DIAGNOSTIC TROUBLE CODES (DTCS) P0401, P0402, P1400 OR P1401. ADDITIONAL SYMPTOMS MAY INCLUDE RUNS ROUGH, LACKS POWER, SURGE, POOR FUEL ECONOMY. Read More »

    • TSB #03203

      Date Announced:
      OCT 13, 2003
      NHTSA ID:
      #10004886

      MALFUNCTION INDICATOR LAMP ILLUMINATED WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0442, P0455, P0456, P0457 OR P1442 OR A CHECK FUEL CAP LAMP ILLUMINATED WITH DTC P0457 FOR THE EVAPORATIVE EMISSION SYSTEM. Read More »

    • TSB #03181

      Date Announced:
      SEP 15, 2003
      NHTSA ID:
      #10004027

      REMOTE KEYLESS ENTRY (RKE) - SERVICE TIPS. *TT Read More »

    • TSB #16306

      Date Announced:
      OCT 01, 2002
      NHTSA ID:
      #10013076

      COOLANT LAMP ILLUMINATED AFTER CLUSTER REPLACEMENT. *TT Read More »

    ELECTRICAL SYSTEM:12V/24V/48V BATTERY

    • TSB #15830

      Date Announced:
      APR 01, 2002
      NHTSA ID:
      #637575

      BATTERY LAMP ON, HOWEVER THE CHARGING SYSTEM IS FUNCTIONING PROPERLY. *TT Read More »

    • TSB #0245

      Date Announced:
      MAR 04, 2002
      NHTSA ID:
      #636065

      INFORMATION REGARDING DISCHARGED BATTERY CHARGING SERVICE TIPS AND GUIDELINES. *TT Read More »

    ELECTRICAL SYSTEM:IGNITION:MODULE

    • TSB #15828

      Date Announced:
      APR 01, 2002
      NHTSA ID:
      #637571

      SOME VEHICLES MAY EXHIBIT DIAGNOSTIC TROUBLE CODE B1213, B1342, B1601, B2431. *TT Read More »

    EXTERIOR LIGHTING

    • TSB #15636

      Date Announced:
      FEB 01, 2002
      NHTSA ID:
      #630685

      CONCERN WITH HEADLAMPS AND/OR INSTRUMENT PANEL LAMPS DIMMING SLIGHTLY AT IDLE. *TT Read More »

    EXTERIOR LIGHTING:HEADLIGHTS

    • TSB #01211

      Date Announced:
      OCT 29, 2001
      NHTSA ID:
      #627754

      SOME VEHICLES MAY EXHIBIT CONDENSATION IN THE HEADLAMPS. *TT Read More »

    EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH

    • TSB #02176

      Date Announced:
      SEP 02, 2002
      NHTSA ID:
      #10008580

      LAMP-BRAKE-INVADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK. *MJ Read More »

    VISIBILITY:WINDSHIELD WIPER/WASHER

    • TSB #15907

      Date Announced:
      MAY 01, 2002
      NHTSA ID:
      #637798

      SUBJECT REGARDING WIPER BLADE EDGE GUARD PROTECTORS. *TT Read More »

    VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:WINDSHIELD:ELECTRICAL HEATING ELEMENT

    • TSB #041514

      Date Announced:
      AUG 09, 2004
      NHTSA ID:
      #10011159

      REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR. *TT Read More »

    • TSB #031501

      Date Announced:
      JUL 12, 2004
      NHTSA ID:
      #10009321

      INOPERATIVE ELECTRIC REAR WINDOW DEFROSTER (HEATED BACKLITE) GRID LINES, INTEGRAL ANTENNA CONCERNS. *TT Read More »

    VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE

    • TSB #01156

      Date Announced:
      AUG 06, 2001
      NHTSA ID:
      #623944

      SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC Read More »

    STRUCTURE:BODY

    • TSB #15797

      Date Announced:
      APR 01, 2002
      NHTSA ID:
      #637515

      SOME VEHICLES MAY EXHIBIT A BUZZING NOISE COMING FROM THE DASH NEAR THE CLIMATE CONTROL SYSTEM WITH LESS THAN 6 MONTHS OF SERVICE. *TT Read More »

    VEHICLE SPEED CONTROL

    • TSB #16794

      Date Announced:
      APR 01, 2003
      NHTSA ID:
      #10002668

      HESITATION / SURGE ON STEADY ACCELERATION BETWEEN 3000 AND 4000 RPM. *TT Read More »

    EQUIPMENT:APPLIANCE:AIR CONDITIONER

    • TSB #02208

      Date Announced:
      OCT 14, 2002
      NHTSA ID:
      #10013060

      CLIMATE CONTROL A/C SERVICE TECH TIPS. *EH Read More »

    UNKNOWN OR OTHER

    • TSB #0256

      Date Announced:
      MAR 18, 2002
      NHTSA ID:
      #636049

      THIS BULLETIN INVOLVES PROPER PROCEDURES FOR PREPARATION OF SERVICE SHEET METAL PARTS COATED WITH ELECTRO DEPOSITION PRIMER (E-COAT). *TT Read More »

    • TSB #01224

      Date Announced:
      NOV 12, 2001
      NHTSA ID:
      #630327

      SOME VEHICLES MAY EXHIBIT A CONDITION WHERE THE DEFROSTER GRILLE EDGES LIFT OUT OF THE DASH PAD. *TT Read More »

    • TSB #01157

      Date Announced:
      AUG 06, 2001
      NHTSA ID:
      #623988

      INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC Read More »