Technical Service Bulletins (TSBs) for the 2004 E-150 are official communications between Ford & their dealerships that describe processes for troubleshooting or fixing certain common problems. All vehicle manufacturers are required by U.S. law to make their TSBs available to the public.

    STEERING

    SUSPENSION

    • TSB #05248

      Date Announced:
      JAN 01, 2005
      NHTSA ID:
      #10018941

      VIBRATION/HARSHNESS ABOVE 45 MPH (72 KM/H) AFTER TIRE BALANCE. *TT Read More »

    SUSPENSION:FRONT

    SUSPENSION:REAR:SPRINGS:LEAF SPRING ASSEMBLY

    SERVICE BRAKES, HYDRAULIC:ANTILOCK

    • TSB #04N03

      Date Announced:
      OCT 01, 2004
      NHTSA ID:
      #10010545

      CUSTOMER SATISFACTION PROGRAM 04N03. ADDITIONAL WARRANTY COVERAGE FOR ANTI-LOCK BRAKE SYSTEM MODULE. *TT Read More »

    SERVICE BRAKES, AIR

    • TSB #071110

      Date Announced:
      NONE PROVIDED
      NHTSA ID:
      #10022675

      BRAKE BOOSTER SYSTEM MAY EXHIBIT A BRAKE PEDAL KICKBACK AND/OR GRABBING CONDITION WHEN APPLYING THE BRAKES. *NJ Read More »

    ENGINE AND ENGINE COOLING

    • TSB #041601

      Date Announced:
      NOV 14, 2005
      NHTSA ID:
      #10018745

      WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT Read More »

    • TSB #05215

      Date Announced:
      OCT 31, 2005
      NHTSA ID:
      #10017806

      BUCK/JERK OR SURGE - 6.0L VEHICLES BUILT BEFORE 8/22/2005. *TT Read More »

    • TSB #051713

      Date Announced:
      OCT 07, 2005
      NHTSA ID:
      #10018062

      COOLANT DEGAS BOTTLE OVERFLOW. *TT Read More »

    • TSB #18845

      Date Announced:
      SEP 01, 2005
      NHTSA ID:
      #10018073

      FLUTTER NOISE ON DECELERATION. *TT Read More »

    • TSB #18734

      Date Announced:
      JUL 01, 2005
      NHTSA ID:
      #10017864

      DIAGNOSTIC TROUBLE CODE P0488 SET AFTER REFLASH. *TT Read More »

    • TSB #18598

      Date Announced:
      MAY 01, 2005
      NHTSA ID:
      #10017911

      INTERMITTENT CRANK NO START DUE TO AN EGR THROTTLE PLATE THAT IS STUCK CLOSED. THE ENGINE MAY SEEM LIKE IT HAS NO COMPRESSION DUE TO A FASTER THAN NORMAL CRANKING SPEED OF GREATER THAN 200 RPM. Read More »

    • TSB #18525

      Date Announced:
      APR 01, 2005
      NHTSA ID:
      #10017875

      BUCK/JERK, LACKS POWER, BLACK SMOKE, ROLLING IDLE, SURGE, MIL ON, AND DIAGNOSTIC TROUBLE CODES P2263, P0299, OR P0401. *TT Read More »

    • TSB #06213

      Date Announced:
      NONE PROVIDED
      NHTSA ID:
      #10019380

      WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START - 6.0L. *TT Read More »

    ENGINE AND ENGINE COOLING:ENGINE

    • TSB #19375

      Date Announced:
      SEP 01, 2006
      NHTSA ID:
      #10021229

      WATCH FOR OIL FLOW FROM THE BASE ENGINE OIL PUMP. VEHICLES EQUIPPED WITH A 6.0L DIESEL ENGINE. *KB Read More »

    • TSB #19247

      Date Announced:
      JUN 01, 2006
      NHTSA ID:
      #10021173

      OIL FLOW FROM THE BASE ENGINE OIL PUMP. *KB Read More »

    • TSB #052625

      Date Announced:
      JAN 01, 2006
      NHTSA ID:
      #10020069

      MISFIRE, LACK OF POWER, BUCK/JERK, EXCESSIVE SMOKE OR CRANK/NO START. *TT Read More »

    • TSB #18397

      Date Announced:
      FEB 01, 2005
      NHTSA ID:
      #10012958

      LACK OF POWER, SURGE, AND/OR DIAGNOSTIC TROUBLE CODES P2263 OR P0299. *TT Read More »

    • TSB #18362

      Date Announced:
      JAN 01, 2005
      NHTSA ID:
      #10013307

      LACK OF POWER OR RUNS ROUGH CONDITION, AND/OR THE MALFUNCTION INDICATOR LIGHT ON WITH EGR RELATED DIAGNOSTIC TROUBLE CODES (P0401, P0402, P0403, P0404, P0405, OR P0406). *TT Read More »

    • TSB #031404

      Date Announced:
      AUG 23, 2004
      NHTSA ID:
      #10011162

      ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04. Read More »

    • TSB #17597

      Date Announced:
      MAR 01, 2004
      NHTSA ID:
      #10007392

      LOW ENGINE RPM AND/OR OTHER DRIVEABILITY CONCERNS WHEN PERFORMING A LONG DECELERATION IN MANUAL SECOND OR THIRD GEAR. CUT-AWAY/CHASSIS CAB VEHICLES EQUIPPED WITH A 6.0L DIESEL ENGINE BUILT BEFORE 2/27/2004. Read More »

    ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO-CHARGER

    • TSB #18694

      Date Announced:
      JUN 01, 2005
      NHTSA ID:
      #10017873

      LACK OF POWER AND/OR DTC P2263 OR P0299 AFTER TURBOCHARGER REPLACEMENT - SERVICE TIP. *TT Read More »

    • TSB #18069

      Date Announced:
      AUG 01, 2004
      NHTSA ID:
      #10011181

      LOW POWER AND/OR DIAGNOSTIC TROUBLE CODE P0299 OR P2263 - TURBOCHARGER DIAGNOSTIC SERVICE TIP. *TT Read More »

    • TSB #17885

      Date Announced:
      JUN 01, 2004
      NHTSA ID:
      #10008269

      LACK OF POWER AND/OR DIAGNOSTIC TROUBLE CODE (DTC) P2263 AFTER TURBOCHARGER REPLACEMENT. *TT Read More »

    ENGINE AND ENGINE COOLING:ENGINE:DIESEL

    • TSB #ASI-44404

      Date Announced:
      FEB 01, 2014
      NHTSA ID:
      #10055629

      FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. Read More »

    • TSB #19728

      Date Announced:
      APR 01, 2007
      NHTSA ID:
      #10022243

      LACK OF POWER DUE TO LOW FUEL PRESSURE - FUEL TANK LINER SEPERATION. *KB Read More »

    • TSB #05139

      Date Announced:
      JAN 01, 2005
      NHTSA ID:
      #10016842

      DIESEL EXHAUST SMELL IN CAB-6.0L ENGINE. *SC Read More »

    • TSB #03146

      Date Announced:
      MAY 17, 2004
      NHTSA ID:
      #10003746

      ENGINE OIL DILUTED WITH FUEL, RUNS ROUGH AND/OR A LOW POWER CONDITION. *TT Read More »

    ENGINE AND ENGINE COOLING:COOLING SYSTEM

    ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE

    FUEL SYSTEM, GASOLINE

    • TSB #19621

      Date Announced:
      FEB 01, 2007
      NHTSA ID:
      #10021621

      LACK OF POWER DUE TO LOW FUEL PRESSURE, FUEL TANK LINER SEPERATION. *KB Read More »

    FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY

    • TSB #062318

      Date Announced:
      NONE PROVIDED
      NHTSA ID:
      #10020671

      SLOW FUEL FILL ON VEHICLES WITH A 4.6L OR 5.4L ENGINE AND MID-SHIP FUEL TANK. *KB Read More »

    FUEL SYSTEM, OTHER

    • TSB #19015

      Date Announced:
      JAN 01, 2006
      NHTSA ID:
      #10019075

      FUEL CONDITIONER. LOW POWER, POOR FUEL ECONOMY, FUEL GELLING IN COLD WEATHER, EXCESSIVE WHITE SMOKE ON COLD START, HARD START, OR COKING OF COMPONENTS EXPOSED TO EXHAUST. *TT Read More »

    POWER TRAIN

    • TSB #04B24

      Date Announced:
      AUG 18, 2005
      NHTSA ID:
      #10012944

      LOW/REVERSE GEAR SET PINION SHAFT(S) THAT MAY WALK OUT, CAUSING METALLIC PARTICLE CONTAMINATION. CUSTOMER SATISFACTION PROGRAM 04B24. TRANSMISSION REVERSE PLANET REPLACEMENT. *TT SUPPLEMENT #1 AND #2. *TT SUPPLEMENT #3. Read More »

    • TSB #18250

      Date Announced:
      OCT 01, 2004
      NHTSA ID:
      #10010743

      INTERMITTENT CLUNK ON 3-2 DOWNSHIFT DURING COASTDOWN/TIP-IN. OASIS. TO INCLUDE 2005 F-150, E-SERIES AND EXPEDITION. *TT Read More »

    • TSB #18051

      Date Announced:
      AUG 01, 2004
      NHTSA ID:
      #10011180

      DELAYED/HARSH FORWARD OR REVERSE ENGAGEMENTS. *TT Read More »

    • TSB #17874

      Date Announced:
      JUN 01, 2004
      NHTSA ID:
      #10008265

      DELAYED/HARSH FORWARD OR REVERSE ENGAGEMENTS. *TT Read More »

    • TSB #17727

      Date Announced:
      APR 01, 2004
      NHTSA ID:
      #10008228

      CLUNK OR POP ON INITIAL ENGAGEMENT FROM REVERSE TO DRIVE AT APPROXIMATELY 2-3 MPH. VARIOUS MODLES INCLUDING 2004 ECONOLINE. *TT Read More »

    POWER TRAIN:AUTOMATIC TRANSMISSION

    • TSB #ASI-44534

      Date Announced:
      MAY 01, 2014
      NHTSA ID:
      #10056196

      FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION. MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. Read More »

    • TSB #18822

      Date Announced:
      SEP 01, 2005
      NHTSA ID:
      #10018070

      TORQSHIFT TRANSMISSION - INTERMITTENT CLUNK WHEN SHIFTING FROM REVERSE GEAR OR DRIVE GEAR TO PARK. MULTIPLE VEHICLES. FORD OASIS. TO INCLUDE 2006 FORD F-53. *TT Read More »

    • TSB #03261

      Date Announced:
      JAN 05, 2003
      NHTSA ID:
      #10008279

      NEW SERVICE PART - NUMBER 5 NEEDLE BEARING AND RACE KIT - 4R70W TRANSMISSION - SERVICE TIP. *TT Read More »

    POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER

    • TSB #ASI-44404

      Date Announced:
      FEB 01, 2014
      NHTSA ID:
      #10055629

      FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. Read More »

    ELECTRICAL SYSTEM

    • TSB #04194

      Date Announced:
      JAN 01, 2006
      NHTSA ID:
      #10010715

      WATER-IN-FUEL (WIF) LAMP. *TT Read More »

    • TSB #0582

      Date Announced:
      JUN 07, 2005
      NHTSA ID:
      #10017921

      DAYTIME RUNNING LIGHTS INOPERATIVE AND A/C NOT COOLING. *TT Read More »

    • TSB #18384

      Date Announced:
      JAN 01, 2005
      NHTSA ID:
      #10013322

      POPPING OR QUAVERING FROM RADIO ON THE AM BAND. *TT Read More »

    • TSB #18101

      Date Announced:
      AUG 01, 2004
      NHTSA ID:
      #10013243

      INSUFFICIENT CHARGING SYSTEM OUTPUT FOR MODIFIED VEHICLE USE. *TT Read More »

    • TSB #18115

      Date Announced:
      AUG 01, 2004
      NHTSA ID:
      #10013246

      VARIOUS DRIVEABILITY CONCERNS SUCH AS HARD START, NO START, HESITATION, RUNS ROUGH, ERRATIC SHIFTS, AND THE MALFUNCTION INDICATOR LAMP ON WITH A VARIETY OF DIAGNOSTIC TROUBLE CODES. WIRING HARNESS CHAFING. Read More »

    • TSB #17949

      Date Announced:
      JUL 01, 2004
      NHTSA ID:
      #10009345

      MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P2195, P2916, P2197 AND/OR P2198. *TT Read More »

    • TSB #17820

      Date Announced:
      MAY 01, 2004
      NHTSA ID:
      #10008570

      MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P2195 AND/OR P2197. *TT Read More »

    • TSB #17733

      Date Announced:
      APR 01, 2004
      NHTSA ID:
      #10008234

      RESTRAINTS CONTROL MODULE (RCM) CONNECTOR REMOVAL AND INSTALLATION - SERVICE TIP. *TT Read More »

    • TSB #17631

      Date Announced:
      MAR 01, 2004
      NHTSA ID:
      #10007406

      AIR BAG LIGHT ON WITH DIAGNOSTIC TROUBLE CODES B1866 OR B1935. *TT Read More »

    • TSB #03236

      Date Announced:
      NOV 24, 2003
      NHTSA ID:
      #10008155

      DIAGNOSTIC TROUBLE CODES (DTC) B1876, B1880, B1915 AND/OR B1920 AIRBAG ELECTRONIC CRASH SENSOR (ECS) MODULE ON VEHICLES EQUIPPED WITH AFTERMARKET HIGH CURRENT DEVICES. *TT Read More »

    • TSB #19082

      Date Announced:
      NONE PROVIDED
      NHTSA ID:
      #10019810

      LACK OF POWER OR MIL ON - TURBOCHARGER STICKING - REVISED DIAGNOSTICS. *TT Read More »

    ELECTRICAL SYSTEM:BATTERY

    • TSB #19019

      Date Announced:
      JAN 01, 2006
      NHTSA ID:
      #10019079

      LOW BATTERY VOLTAGE - 6.0L DIESEL WITH SINGLE ALTERNATOR. *TT Read More »

    DIGITAL INSTRUMENT PANEL

    EXTERIOR LIGHTING:HEADLIGHTS

    • TSB #19527

      Date Announced:
      DEC 01, 2006
      NHTSA ID:
      #10022232

      HEADLIGHT ADJUSTMENT NEEDED. *KB Read More »

    • TSB #18735

      Date Announced:
      JUL 01, 2005
      NHTSA ID:
      #10017865

      HEADLIGHT ADJUSTMENT - CHASSIS CAB INCOMPLETE VEHICLES. *TT Read More »

    STRUCTURE:BODY

    • TSB #0484

      Date Announced:
      MAY 03, 2004
      NHTSA ID:
      #10008545

      CHASSIS COMPONENT TORQUE UPDATE FOR E-COATED FRAMES. *TT Read More »