Since we have owned this 2003 Expedition we have had the windshield replaced due to noise and loose stripping, then, the contracting person put in the wrong years windshield. The emissions canister was cracked and was replaced. The muffler would pop after turning off the engine, but couldn't be fixed until verified by Ford. I waited for 3-4 hours one day with 3 children while they let my car run and shut off. We finally called ahead, and had them wait outside on us until we killed the engine to hear it pop. It was a poor muffler weld and was repaired. The side molding rattled badly, and was terribly faded, and that was replaced. The door gets a lot of wind noise, and a whistle in the window. They said window passed the dollar bill test and was fine but it still whistles. They, put a clear strip along inside of door to help noise. It doesn't. then, the rear Continental tire had such horrible, uneven wear, it was extremely dangerous. Bought new tires for $600. Then rear differential malfunctioned, and would make a grinding on turning left or right. They fixed that in March 2005, and it just started doing it again. Now, there is a strange noise when revving the engine to drive coming from under the hood. It is going in tomorrow for the noise and the rear differential. On top of all the repairs, we have had a squeaky brake issue. Also, they have said they were good. They just get a lot of brake dust, just sand them. Our side windows shimmies all the time. ! I did invest in an extended warranty!.

- Ellsworth Afb, SD, USA

Purchased new 2003 expediton eddie bauer in 10/03. Doors rattle as though they are not closed. Have taken vehicle back to dealership several times (they've had vehicle for close to six weeks total). Problem still exits. Soo much brake dust on front wheels that they are pitting. Dealership says Ford won't cover the wheels becuase of dust.

- Trafford, PA, USA

While driving 65 mph driver's side door rattled. Consumer was informed by the dealer on numerous occasions that the door would be replaced. Consumer would pay for the repairs because vehicle was not covered by the warranty.

- Dallas, TX, USA