The contact owns a 1996 Ford F-150. She noticed that there were fire balls under the vehicle, near the front driver side wheel and floor board. The fire department was not notified. There were no injuries. Prior to the failure, the ABS light fuse was replaced continuosly. The vehicle has not been diagnosed by the dealer. The current and failure mileages were 140000.

- Winchester, CA, USA

My F150 only has 65000 miles and is 7 yrs. Old and dthe oil pan is rusted out. From the sounds of it, this has been an ongoing problem with frod trucks based on info. Posted on a websdsite bulletin board. I think Ford should take care of this.

- Hicksville, OH, USA

Consumer states he notice that the oil pan rusted causing a leak. Ts the consumer feels that this part should be recalled. Scc

- Iron Ridge, WI, USA

Consumer was informed that the oil pan was corroding and in danger of leaking, the oil pan gasket blew out and was leaking oil.

- Hyde Park, NY, USA

Oil pan is deteriorating, causing oil leakage. The oil pan gasket is not seated properly. This allows the oil to seep. The problem was evaluated by consumers personal mechanic.

- Hyde Park, NY, USA

Oil pan rusted through very corroded $500 repair not warranted.

- Gibsonia, PA, USA

Oil pan rusted out. I complained 1 other time about this problem. Ford is very aware of this problem. I spoke to them and they deny knowing anything about it. They are liars. My dad is retired and is vacationing next to a retired Ford worker. He has told my dad that Ford did a cost reduction idea on the paint that they use on oil pans on the trucks in the 96 range. They took out an anti chip compound that was used in the paint to save money. Ford should be responsible for the repairs. It cost me $500 to get the repair fixed at Ford. Ford has caused the problem and know is making a small fortune by charging the people for repairs. This is morally wrong. Hopefully you can look into this matter. If you need additional information please feel free to contact me. I spoke to one of the vp's at Ford in dearborn Michigan. She lied through her teeth. A lot of people are getting cheated. Please help. Thank you, [xxx]. parts of this document have been redacted to protect personally identifiable information pursuant to the Freedom Of Information Act (FOIA), 5 U.S.C. 552(B)(6).

- Crete, IL, USA

I contacted sutton Ford and quickly realized that they would not help. I then contacted [xxx] at Ford in dearborn, michagan. Her phone number is [xxx] ask for the executive office and then for [xxx]. she made me bring the truck in so a Ford mechanic could do the inspection. Sutton charged me $29.95 for looking at the oil pan and agreeing that the pan had rusted through. I was told out in the shop that this is a common problem with a 96 truck. [xxx] at Ford then informed me that this is a common problem and is not Ford responsibility to repair. I explained that I have never had an oil pan rust through, ever, especially when the truck only has 70-75,000 miles on it. I asked what I should put on the oil pan on my $30,000 Windstar to make sure that oil pan does not rust through, since this is a common problem. She refused to answer. My neighbor just had the same problem with his truck. The repair at Ford is $625. I have called around and have been told that this is a very common problem. One man who answered the phone at the exective office told me he has dealt with the same problem many times. An oil pan should not rust out like this. I just sold a 90 tempo with 175,000 miles on it and the oil pan is just fine. Ford is pulling a fast one on a lot of people. I told [xxx] that I would be writing to her boss. She advised me that she would intercept the letter and her boss would not see it. Her word is final. Anything you can do to help would be greatly appreciated. If you need any additional information please don't hesitate to call. Thank you, [xxx]. information redacted pursuant to the Freedom Of Information Act (FOIA), 5 U.S.C. 552(B)(6).

- Crete, IL, USA

Copy of email to Ford: I wrote to you a couple of months ago regarding an extreme level of corrosion occurring on my 1996 F150 which resulted in the oil pan rusting through only to be rebuffed. Well now the level of corrosion is even worse. The brake lines are so corroded that one of them burst and nearly caused an accident. Clearly this is not normal. This vehicle is only used for personal use and is only used on the highway for transportation. I have another vehicle, a Jeep, which sits next to it that is 5 years older that is not exhibiting the corrosion found under your vehicle. As I mentioned in my previous letter, I am the original owner and the vehicleS mileage is less than 60K. Clearly this vehicle is defective but your earlierresponse to me indicates that you donT care. Therefore, you have lost my wife and I as customers and I feel obligated to tell anyone I know of your poor quality and concern for your customers. This vehicle is a deathtrap looking for its first victim and I have no choice but sell the vehicle and send a copy of this letter to the nhsta so that itS on record that Ford was notified of the defect.

- New Windsor, NY, USA

Bolts for the harmonic balancer has shreaded off, and were missing which could have caused fan to fly away. Please provide furthe information.

- Union Mills, IN, USA

Engine oil pan was leaking due to severe rust/corrosion.manufacturer notified and informed consumerthat vehicle was out of warranty and repairs would be at consumer's cost.

- Perry, NY, USA

The oil pan is rusting out and the age of the truck is very young, (1996) and the mileage is moderate. My mechanic showed me the oil seeping thourgh the oil pan. A failure will cause oil to spill in the roadway hazardous to all vehicles.

- Darien, CT, USA

When the vehicle is parked there is oil leaking from under the vehicle. The dealer has replaced the mufler assembly and problem still exists.

- Naples, FL, USA