Timing chain tensioner broke causing a complete engine blown while in the dealership-??s possession.

- Bellville, TX, USA

The contact owns a 2016 Ford F-150. The contact stated while driving 50 MPH, the oil pan started leaking. The check engine warning light was illuminated. The vehicle was taken to the local dealer to be diagnosed and the contact was informed that the oil pan gasket and valve needed to be replaced. The vehicle was repaired, but the failure recurred. The manufacturer was contacted and opened a case, but no additional assistance was provided. The failure mileage was approximately 30,000.

- Rockford, MI, USA

The contact's wife owns a 2016 Ford F-150. The contact stated that while driving at various speeds, the vehicle jerk and hesitate upon depression of the accelerator pedal. In addition, the contact stated that the transmission unexpectedly downshifted with the check engine warning light illuminated. The vehicle was taken to several independent mechanics and the spark plugs, sensor coils, and other various engine parts were replaced; however, the failure persisted. The manufacturer was notified of the failure but offered no assistance. The failure mileage was approximately 80,000.

- San Antonio, TX, USA

The contact owns a 2016 Ford F-150. The contact stated that during a routine oil change visit, the mechanic observed condensation near the oil pan. The vehicle was taken to a dealer where it was diagnosed that the oil pan and valve covers needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 101,000.

- Virginia Beach, VA, USA

Oil pan leaked once before I bought the vechicle and once again at 90,000 miles and once again at 143,000 miles. Ford knows there is a problem related to the oil pan gasket and plastic oil pan. Ford upgraded the seal but it will still leak because the pan will get warped from the heat. On the ford forum multiple people have reported this as a problem as well.

- Queencreek , AZ, USA

Dec 2021 - Normal maintenance check including oil change. Technician informed me about leakage at oil pan. TSB 23-2083. Replaced defective oil pan. Jan 2025 - Normal maintenance check including oil change. Technical informed me about leakage at oil pan. TSB 24-2098. New design oil pan & replaced defective oil pan. Ford customer service notified. I requested if there was any financial compensation associated with these 2 repairs under respective TSBs. Answer - out of warranty. Internet searching - seems that these leakage at oil pan is known issue by Ford including a redesigned oil pan. Question = why is there no safety recall yet ?? These TSBs only give info about defect and how to fix. If vehicle is out of warranty, the repair cost is up to consumer. Consumer may not understand total impact = SAFETY issue because no oil then engine can malfunction or overheat resulting in vehicle stoppage on road (potential crash).

- Canton, MI, USA

Exhaust leak from manifold and broken bolt from engine block causing unhealthy exhaust to go into the cabin. Faulty Exhaust manifold removed/replaced with an upgraded new manifold/engine block bolts by license auto repair shop.

- Shady Cove, OR, USA

My 2016 Ford f150 engine failed. The Ford dealership found the turbo & the valves failed. 2 pistons cracked due to excessive carbon build up & the valves failed. The motor failed causing engine to stop suddenly.

- Omaha, NE, USA

Under light acceleration at highway speeds developed a misfire. Pulled over immediately and shut the vehicle down. Started vehicle up again and misfire was still occurring even at idle. Went straight to dealership where service department diagnosed as engine issues related to TSB 19-2384. Known defect to Ford related to a "concern with cylinder head valve guides". Advised by dealer this required new cylinder head but recommended entire long block replacement. Upon further discussion, manufacturer knew about this issue and did not recommend repair until symptoms developed because of their defect. Outside of warranty so dealer said they could provide no payment assistance. Spoke with Ford customer care and they informed me of the same and referred me to NHTSA.

- Bemidji, MN, USA

At approximately 62,000 miles, a loud noise started from the passenger side of the engine, car was taken to the local Ford dealership for repairs, and it was determined that the bolts for the exhaust manifold broke which was causing fumes to enter the passenger compartment. Repairs were made at my cost of $6000, and calls were made to Ford Corporate for monetary help but they declined any help at all!

- Santa Clarita, CA, USA

I was getting married and setting to go a getaway immediately after we wed. I got a tune up and go my vehicle read. After the tune up it the drive felt great. So me and my wife took to the highway, and as my vehicle began to accelerate the engine began jitter as I press on the gas peddle. The car would not go past 50 mph. As I kept my feet on the gas you can feel the whole car shaking, then the eco boost kicks in and it immediately accelerate at a high rate of speed and as attempt to control the speed by letting go of the gas. The vehicle shakes as it looses power and settles on 50 to 60 miles shaking until the eco boost kicks in. It was a two hour ride and I couldn't look back just pray. Through out the ride it was the same thing over and over again. My wife and I were in constant fear, because I felt due to the erupt increase in speed I was putting other motorist at risk. The engine light came on and a wrench symbol and tire symbol came on. The component or system that failed or malfunctioned involves the eco boost. It appears to be the same recall reference NHTSA # 24V-635 & Manufacturer: # 24S55. My vehicle presently has 78,000 miles on it and it should not be doing that. I have also looked at other problems with the 2016 Ford F-150 Ecoboost as being the web belt system and head gasket failure. However, whatever is the case anyone with this type of vehicle and experiencing the same thing is catastrophic the public safety at large and it cannot be ignored. Ford must correct this problem before someone end up dying as a result of this problem. Thank you for taking the time to read my story and I pray this may help you properly investigate my experience. I can have my truck available for anyone from NHTSA to inspect. Presently there is no data regarding the problem with this particular vehicle.

- Boston, MA, USA

For the last 70k mile the vehicle will intermittently die when coming to a stop. Sometimes it just idles rough other times just dies. Not what you want when your trying to pull into traffic very dangerous situation. In August of 2019 a cel was finally displayed and dealer replaced cam solenoid. Unfortunately the fixed was short lived and the stalling continued. I delt with the problem from then forward the cel light never coming on and the dealer never able to duplicate the problem. Recently the dealer cleaned the solenoids in hopes of fixing the problem. It did not and they are unsure on how to fix vehicle. I have been on forums and many others have experienced the same issues it seems like a sizable problem that Ford does not want to address. This can sometimes happen multiple times in a day or go months without a problem Very frustrating

- Sterling, IL, USA

The contact owns a 2016 Ford F-150. The contact stated while driving at an undisclosed speed, the vehicle downshifted with the check engine and transmission warning lights illuminated. The vehicle was taken to an independent mechanic where it was diagnosed and determined that the transmission had failed and needed to be replaced. The vehicle was not repaired. The dealer was contacted; however, the vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 82,297.

- Corpus Christi, TX, USA

The contact owns a 2016 Ford F-50. The contact stated while driving approximately 70-75 MPH, the vehicle unexpectedly downshifted to 3rd gear. The contact pulled over to the side of the road, turned off, and restarted the vehicle, and the vehicle drove normally. The -??WRENCH-?? symbol was briefly illuminated. The vehicle was taken to the dealer and an unknown recall update was performed. The failure persisted and the vehicle was returned to the dealer. The dealer was unable to diagnose the vehicle. The vehicle had not been repaired. The manufacturer was made aware of the failure and opened a case. The manufacturer referred the contact to the NHTSA Hotline to report the failure. The failure mileage was 180,000.

- Aubrey, TX, USA

Iba conduciendo en carretera abierta y el carro se trancó feo estuve a punto de salirme de la carretera, el motor falló y bajo la potencia de manera desmedida, y derrapó, logré controlar el carro pero ahora el carro presenta códigos y fallos en la potencia, tiembla y estoy pagándolo y no me sirve, está parado ocupo ayuda para devolverlo

- Austell, GA, USA

2016 F-150 3.5 112,000 miles. first happend two weeks ago. Has done this 5 times now. It Seems like ever so often I go over a bump or entering or exiting bridge at highway speed my truck would throw the wrench at me and check engine light and hill assist disabled and I don't believe I even have hill assist. I would have no throttle response and have to pull over and the truck would run rough so the only thing I could do is turn it off and back on and the error would fix itself. it's done this to me a handful of times now and I had my code reader with me and the error code P2112- throttle actuator control system stuck open. I did some googling and others have had this same problem. this could be a very bad situation if a person was to pull into traffic or on a busy highway and have no throttle response and get into a accident.

- Tabor, IA, USA

My Engin light went on code was P0304 cylinder 4 misfire.I recently replaced #4 ignition coil. Using power balance test, confirmed cylinder #4 is misfiring but only on idle. Per TSB 19-2310, suspect #4 direct fuel injector of leaking. The dealership will not help back up this problem. Need all 6 fuel injectors replaced to make my truck SAFE to drive.my truck has the 2.7L v 6 eco boost engine. A lot of these engines have this problem, Ford as of now does not have a recall but should. This problem needs fixed before someone gets hurt. This could cause a fire.

- Palm Harbor, FL, USA

This has happened on four separate occasions. When driving, we suddenly get a warning about hill assist, immediately followed by a warning about stability control, immediately followed by the check engine wrench light. At the exact same time, vehicle shakes very hard and loses acceleration, almost like the connection between the pedal and the engine was cut. Today, we were going about 70mph on the freeway when it happened, and all we could do was put the hazards on and let it roll in neutral. Luckily, we found a bit of shoulder to pull off on. Everyone was in danger because we lost the engine at speed. I'm scared to imagine what would have happened going up an incline. On each of these occasions, turning everything off, waiting, and then turning it back on was what it took for it to be drivable again. We have taken it to the dealership multiple times and they either sell us a 'fix' that doesn't work, or they tell us nothing is wrong with it. Looking at forums online, this problem seems to be one many people have experienced. None of them have found a solution. They suggest problems with wheel sensors and traction control systems. No one has gotten any answers from Ford. It looks like another manufacturer had a suit filed against them for the same problem. Either way, Ford is knowingly letting people drive around with vehicles that can lose engine acceleration power at any time, anywhere. We could have died today, and realistically, us and everyone around us are at risk of injury or death every time we drive this thing. We can't get any answers, and Ford dealership either can't or won't help.

- Cedarburg, WI, USA

3.5 Turbo Engine developed a rattle noise on startup. I have 149,000 miles change oil every 4-5000 miles. And it has been inspected by a mechanic that the cam phasers are making the noise. Ford has recalled or warranty the 2017 and newer F150s. But nothing on the 2016 model. I would like to start a record of the other 2016 F150 owners with the same problem. I contacted Ford and They want me to pay out of pocket for this repair which can cost up to $3,000 dollars. I would like to know if you have had any other complaints on this issue. Thanks Barry M

- Dearborn , MI, USA

The contact owns a 2016 Ford F-150. The contact stated that there was heavy white smoke coming from the exhaust pipe while starting the vehicle. There was no warning light illuminated. The contact state that the smoke was thicker while driving at various speeds. The vehicle was taken to a dealer and the turbo was replaced; however, the failure returned intermittently after the repair. The vehicle was taken to various independent mechanics and dealers, but none were able to diagnose the vehicle and determine the cause of the failure. The manufacturer was notified of the failure but offered no assistance. The contact was then referred to the NHTSA Hotline to report the failure. The vehicle was not repaired. The failure mileage was approximately 133,000.

- Cincinnati, OH, USA