Engine failure

- Hollywood, FL, USA

1) I bought this car in October 2021, when it had ~79,000 miles on it. After ~2,000 miles, it showed a low engine oil sign, and it has been showing this issue since then, i.e., I have to change my oil/filter after every ~2000 miles. It has incurred a huge cost. I talked to the dealers, but they did nothing to solve this problem and charged me ~$1200. Funny part. Whenever I go for an oil change, they say that KIA/HYUNDAI cars have this engine problem. It's a joke to this system that the Govt still allows them to roll on the USA roads. 2) Today, this car had a flashing engine light. I will go to a mechanic tomorrow, but afraid of how much they will charge.

- Tucson, AZ, USA

As I drove on the highway, the car made a loud rattling sound and all the lights on the dashboard lit up. I pulled over immediately and turned off my car. I let it sit for a few minutes and tried to turn it back on - it would not start. I was on the side of a 4-lane highway in the early evening, with my 3 children in the car with me. I had the car towed to a mechanic - they discovered the oil tank was completely empty - I was not overdue for an oil change. They conducted an oil change - the car started and then immediately the engine seized and shut down. However they could not conclude what happened to cause the engine to fail. I took the car to the Kia dealership for an evaluation. The engine had seized due to bearing failure (bottom end). There is an open class action lawsuit and engine warranty for the same system failure, but on a different-sized engine. There were no warnings of an engine failure or a problem with the vehicle prior to the engine shut-down. It all happened within a matter of seconds as I was driving. The transmission, catalytic converter and flex hose had been replaced 8,000 miles prior to this incident.

- Berryville, VA, USA

Driving my KIA on a highway, no engine light came on and it slowed down and eventually turned off. Tried starting it and heard rattling noise. Had it towed to KIA dealer in Fargo, ND and told me it was normal wear and tear.

- New York Mills , MN, USA

The contact owns a 2016 Kia Sorento. The contact stated that after coming to a complete stop, the brake pedal was released, and the "check oil" warning light illuminated. The vehicle was taken to the dealer, where it was diagnosed and determined that the engine was consuming an excessive amount of engine oil. The failure persisted, and the contact took the vehicle to the dealer. The dealer diagnosed that the spark plugs, and the piston rings had failed. The contact was informed by the dealer to add oil every 1,500 miles driven. The manufacturer was made aware of the failure and informed the contact that since the piston rings and the engine had failed, NHTSA Campaign Number: 18V907000 (FUEL SYSTEM, GASOLINE, ENGINE) would not apply. The failure mileage was approximately 75,000.

- Saint Louis, MO, USA

Starting getting rid of coolant and engine oil and starting smoking really bad out of nowhere.. had to park it and haven-??t drove it since unfortunately -?? need it fixed

- Dyer, TN, USA

The car started to shake really bad and the engine light came on, pulled over called the tow truck service took it to the shop where they informed me the engine was blown

- Inman, SC, USA

Without warning vehicle stalled. Started right up and had ticking sound at low rpm which went away. Oil change and next day same thing happened. Won't start and engine has seized.

- Columbus, OH, USA

The contact owns a 2016 Kia Sorento. The contact stated that while his wife was driving into the driveway, the vehicle stalled. No warning lights were illuminated. The contact's wife stated that on a separate occasion while starting the vehicle, there was an abnormal sound coming from the engine. The vehicle was taken to the local dealer where it was diagnosed that the battery had failed. The vehicle was not repaired. The dealer jumpstarted the vehicle. The contact stated that the failure persisted. The contact's wife stated that on a separate occasion, while stopped at a traffic light, the vehicle stalled. No warning lights were illuminated. The vehicle was towed to the residence. An independent mechanic arrived at the residence and diagnosed the vehicle with engine failure. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure, but no assistance was provided. The Extended Warranty field technician later informed the contact that the repair could not be covered since the knock sensor was not installed back in 2021. The contact related the failure to NHTSA Campaign Number: 18V907000 (Fuel System, Gasoline, Engine). The failure mileage was approximately 62,598.

- Whittier, CA, USA

Engine blew. Getting on interstate, vehicle blew when accelerating on interstate and died right before getting on. Could have been very dangerous if it had made it on the interstate itself. No warning lights or indication ther was a problem. It was maintained regularly. It had 125000 miles on it. A/c fan quit working due to electrical issues. Drivers side brake light blew several times. It was life changing and not for the good. There have also been a few other minor problems.

- Spartanburg , SC, USA

While driving my vehicle on a busy 7 lane highway the day after it was serviced by the Kia dealer, the engine died. There were no lights that flashed or warnings. i drifted into the left shoulder, which was the only place to get out of the traffic. (a picture of the location is included).A state police officer was called due to the danger of my position on this very busy highway. She obtained a tow service within 15 minutes due to the position of my vehicle and sat behind me with her lights on until she was summoned for another call. The tow truck drivers barely fit in the median and I had to walk out into the traffic lane in order to get into the tow truck. The vehicle was towed to the Kia Dealer where they informed me that they would replace the engine for $15,000. The only indicator light that ever came on in the vehicle was a low oil light 1-2 months prior to engine failure, which I immediately took care of. At no time after that did my low oil light or check engine light come on. Since replacing the engine was the only option by the Kia dealer and I did not trust the dealer to replace it and did not want to spend $15,000 on an 8 year old vehicle, I was forced to sell the vehicle for parts, which didn't even cover the $800 I spent the day before at the dealer, as well as the towing fees..

- Lewisberry, PA, USA

Piston ring failure, resulting in loss of power and excessive smoke from the exhaust system.

- Boone, NC, USA

Engine died, mechanic said needs to be replaced due to no oil. Low oil light never illuminated. Oil was changed 6 months prior. Only 140,000 miles, driven less than 10,000 miles a year if that. Why didn-??t the low pressure gauge illuminate. Now I-??m out over $5000. Not ok Kia

- Sylmar, CA, USA

Engine started knocking after an oil change. Taken to a Kia dealership, where they are refusing to fix the car, even with the class action lawsuit with a lifetime warranty on the engine. Engine needs to be replaced. Kia will not fix with the recall completed. No recalls showing on NHTSA or Kia websites.

- Glendale Heights, IL, USA

Kia Case #[XXX] Dear NHTSA, I am filing a formal complaint against Kia America, Inc. regarding their failure to resolve a serious safety issue with my 2016 Kia Sorento. Kia confirmed my engine failure was covered under recall due to a known manufacturing defect, yet my vehicle has remained unrepaired at Allentown Kia for over four months, with no resolution from Kia corporate. Incident Details: On [XXX], while driving on [XXX] between Lehigh Valley and Philadelphia with my young son, my engine seized without warning, leaving us stranded in heavy traffic, creating a severe safety hazard. My car exhibited no warning lights or issues beforehand. This issue stems from a known defect affecting the connecting rod bearings, which can lead to engine seizure, stalling, or even fire-?"a defect Kia has already acknowledged under a class-action settlement. Kia-??s Negligence & Ongoing Harm: Despite multiple efforts to seek resolution, Kia has failed to act: Over 15 calls to Kia customer service with no resolution. Multiple visits to Allentown Kia with no repair timeline. Multiple written complaints ignored by Kia corporate. Still paying my car loan for a vehicle I cannot use. No loaner vehicle or reimbursement for transportation costs. Severe emotional distress, especially for my wife, who struggles with anxiety and depression. Requested Action: I demand immediate action to hold Kia accountable: A definitive resolution-?"either a full repair or replacement of my vehicle. Immediate provision of a loaner vehicle or reimbursement for transportation costs. Financial compensation for ongoing loan payments on an unusable vehicle. Agency Action Request: I urge the NHTSA to: Investigate Kia-??s mishandling of Recall Case #[XXX]. Hold Kia accountable for failing to prioritize consumer safety. Ensure Kia provides a resolution within a reasonable timeframe. Supporting Documentation: I have attached records of my communications with Kia corporate and the dealership, al INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5

- Allentown, PA, USA

Received a notice of extended coverage regarding engine block concerns in September of 2024 took the vehicle in regarding a constant coolant smell when driving the vehicle. At that time the dealership checked out the vehicle and then proceeded to charge us for the appointment, even though the warranty extension clearly stated there was to be no cost incurred. After receiving the vehicle back we still experienced coolant smells while driving and informed the dealer accordingly. On [XXX] while driving to Henrietta Ok, the vehicle actually overheated while driving. We had to have the vehicle towed to our home. On Monday morning I contacted our Kia dealer and let them know about the event. On [XXX] we trailered the Kia back to the dealer, after I had performed the appropriate tests the dealer would be performing to verify a block issue with the vehicle. Once the vehicle was at the dealership they performed the same test with the same results I had received. They submitted their video evidence to Kia motors, at which time Kia motors requested a second block test be completed as they questioned the results. The dealership tried to duplicate the results to no avail. At this point Kia is not authorizing an engine replacement. We are three weeks into a process that Kia is well aware of the issue, but they will not authorize a repair. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

- Hugo, OK, USA

The engine failed while driving. The dealer noted in case details they observed excessive scoring on the cylinder wall and damage to the piston ring, as well as a significant reduction in compression. Despite these findings the dealer and manufacturer said the repair "would not be covered under the PI campaign for engine failure" and "was not related to an engine rod bearing failure." Note that the dealer did not inspect the rod bearings. Worn or damaged connecting rod bearings can significantly reduce compression by allowing excessive piston movement and causing a leak in the combustion chamber. Moreover, excessive scoring on the cylinder wall indicates that the metal from failing connecting rod bearings has been scraping against the cylinder wall, leaving deep scratches and grooves, likely due to excessive wear on the bearings, causing significant damage to the piston and cylinder assembly. This model vehicle should have been included in the recall concerning connecting rod bearings that affected other Kia model vehicles.

- Hancock, NH, USA

We experienced a large oil leak from the vehicle. Towing it to the dealer, we are told the oil feed pipe to the turbo charger part number 282402gta1 has failed spewing oil out of the turbo area. There are many recalls for similar parts on other Kia / Hyundai Models with 2.0T and 3.3 engine models. The dealer is telling me this is not covered by KIA. This is a safety concern of oil spewing from the engine which can get on hot exhaust components as well as burning from the engine compartment. My vehicle is currently at the dealership waiting to escalate the concern.

- Colorado Springs, CO, USA

The contact owns a 2016 Kia Sorento. The contact stated while her husband was driving at an undisclosed speed, the engine seized. The driver attempted to restart the vehicle however, the vehicle failed to restart. The vehicle was towed to an independent mechanic where it was diagnosed with engine failure. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. The dealer was made aware of the failure. The manufacturer was made aware of the failure but provided no assistance. The failure mileage was approximately 124,000.

- Winthrop Harbor, IL, USA

Car stalled in middle of road. Would not start. When did get it started told me there was engine problem. Took it to Smith Kia, told me my engine burning oil shutting down important sensors. No low oil light. Nothing no warning or anything. There used to be a recall for 2015 for same issue but my car isn-??t covered because of year but you can-??t tell me my engine is any different than the 2015.

- Sedro Woolley, WA, USA