Brakes failed

- Louisville, , KY, USA

ABS pump and master cylinder malfunction. Pump is running very often. Hard braking makes it sound abnormally.

- Weston, FL, USA

I accidentally slid out into traffic as my brakes failed as I pulled up to stop at the edge of the parking lot. I was nearly hit driver's side on a pickup. Fortunately, it was able to swerve around me and there was no immediate following vehicle. I was able to pull out and back into a nearby parking lot to address the problem with my brakes. Upon speaking to my mechanic and local Toyota Dealership I was informed that the brake booster/accumulator had failed and that this was a known issue on my vehicle. Toyota extended a special warranty on these parts several times but did not notify owners of the safety risk. That warranty coverage has expired for my vehicle. I believe it is an inherent safety risk and they obscured it by covering the parts under this extended warranty. I believe they should be recalled and at the least owners should be warned of the risks. All communications were done over the phone or in person, I have no electronic records. I submitted an identical request on my 2011 Prius by accident, as I used it's VIN when I meant to use the VIN on my 2012 Prius. Regardless, I am now concerned for my safety in both vehicles.

- Saint Joseph, MI, USA

Failure in ABS system

- N Chesterfield , VA, USA

Vehicle has good break pads and rotors. Also the vehicle turn on the ABS the Break and the slippery lights on. When the car was scanned is show code C1391" which indicates a problem with the brake accumulator within the system, often requiring replacement of the brake booster and accumulator assembly. I can't drive the car and other people with same car on 2011 year has the same issue

- Reading, PA, USA

As i was driving, my breaks suddenly became spongey and unresponsive. I could hear a "hiss" sound come from below me. ABS and other warning lights came on on my dash. As i was near my auto mechanic i tried to make it there safely, and as i drove the brakes seemed to become softer and softer. By the time i had reached my mechanic i was so uncomfortable with its ineffectivness i felt it necessary to use the emergency brake to come to a complete stop. My mechanic confirmed that the issues included the failing of the Brake Booster, Brake Master Cylinder, Accumulator Pump, ABS, ABS Computer. According to him this was caused by a set of issues involving internal leaks in the brake booster assembly. These issues were replicatable, and my mechanic says they pose a saftey risk. Even after he gave it a "temporary patch job." Due to this the only times it has been driven were to get it home, to move it along our street so as to not get ticketed for having a stationary vehicle too many days in a row, and one time it was taken up the nearest rise in preparation for a Tsunami warning. When looking for replacment parts, my mechanic allerted me to a Technical Service Bulletin that should have been sent out to owners warning them of this issue and offering replacment parts. I never received this notice as I am the second owner of this vehicle, the notices were sent before i owned it, the previous owner claims not to have been aware of this issue herself, and because it was a voluntary service call, when researching the vehicle myself for any reported issues such as recalls, none had come up, meaning i had no way of knowing. To add to this, i contacted Toyota to see if they would honor the past offer to service this issue, but Toyota refuses to replace the parts now as it is too far past the voluntary service dates they set.

- San Rafael, CA, USA

My Brakes almost caused me to crash on Jan 18th. I'm driving down the highway and traffic comes to a complete stop. I started braking but my abs, stability control and brake light come on. When this occurred I had to push the brakes to the floor just to stop. My brakes were very unsafe and unpredictable. I had to drive way below the speed limit to make it home, keeping at least 8 car lengths between me. I inspected the vehicle when I made it home. Their is noise coming from the driver side firewall. Something is consistently turning on and off and a slight click after each cycle, every 5 seconds approximately. I was told that it was my abs pump or brake actuator. This is unacceptable and dangerous to all consumers. The fact there was no warning that occurred in a safer environment. I'm so thankful my kid wasn't driving it. Why isn't this a recall? I don't understand how something this dangerous is not a factor to the consumers. I have researched and found many cases that consumers have had a similar issue. This issue is not like brake pads. Their is a clear warning when its time to change brake pads. I honestly would like to see toyota to fix this issue.

- Cherryville, NC, USA

I am writing to bring attention to a critical safety issue affecting the 2012 Toyota Prius and other Toyota models equipped with the brake booster and actuator system. These components are failing at alarming rates, leaving vehicles with no functional brakes, ABS, or traction control. Additionally, this failure compromises the hybrid system due to the regenerative braking no longer working, potentially causing further damage to hybrid components and resulting in repairs costing several thousand dollars. Toyota issued Customer Support Program ZJB, which covered these issues for a limited period. This program was in effect from August 31, 2021, with no mileage or year restrictions, but offered secondary coverage for up to 10 years or 150,000 miles from the vehicle-??s first use. Unfortunately, my vehicle, with approximately 130,000 miles and 12 years of age, was denied coverage when brought to a dealer after the program had ended. Despite the brake booster and actuator failing, the dealership did not advise me not to drive the vehicle, further emphasizing the gravity of this oversight. This is a significant safety hazard, as vehicles with these failures lack the ability to stop effectively, risking lives on the road. Furthermore, this problem is not isolated to my Prius; it affects thousands of Toyota vehicles equipped with these components. The estimated repair cost exceeds $3,000, an undue burden on owners for an issue that stems from defective manufacturing. I firmly believe Toyota-??s decision to address this problem through a limited Customer Support Program, rather than a full recall, is inadequate and irresponsible. This issue meets the criteria for a safety recall and should be treated as such by the National Highway Traffic Safety Administration (NHTSA). I respectfully urge the NHTSA to investigate this matter further asap/mandate a recall for all affected vehicles. This is a big safety issue. [XXX] [XXX] [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)

- Kihei, HI, USA

The brake actuator has failed in this 2012 Prius with 135,000 miles. No issues were noticed while braking, however, when starting the car, the ABS, Brake and Traction Control warning lights lit up. The Toyota Dealership said this is a failed Brake Actuator and quoted $3,800. We have learned there is a secondary warranty on this part due to constant failures that Toyota issued, however, this warranty only applies to Prius up to 150,000 miles or 10 years from initial use, whichever comes first. This is unfair to most Prius users as this is a common problem happening, but typically happening after the 10 year mark.

- Marietta, GA, USA

The ABS, Brake, and Traction Control lights all illuminated while driving. I took it into a local shop, the computer scanned "brake accumulator leak". The accumulator is buzzing every 10 seconds and the brake fluid needs topping up. Now there is a brake fluid puddle under the car. The fix is to repair the brake master cylinder and replace the brake booster pump. The car is a 2012 with 110,000 miles. This is a known Toyota Prius vehicle issue but they decline to service it and can the brakes can fail.

- Tahoe City, CA, USA

Without warning, the ABS, Traction Stability, Brake and other lights lit up and I lost braking on the highway. Luckily, I was in very light and narrowly avoided a crash. I was able to get home with far less braking power and no regenerative braking. Since then, I have researched the problem and found that this is an extremely common issue. I can remedy it for ten or twenty minutes by putting the car in DIAG mode and pumping the brakes, but it will do it again, and again. I need a new accumulator and ABS module, and the dealer wants thousands for it. I cannot afford it and it is a known flaw and a safety issue. I take my daughter to school in this car, thankfully it's nearby, but it's terrifying. Our other Prius has no issues, and I understand that Toyota has repaired other cars under a warranty program of which I was never notified.

- Hollywood, FL, USA

2012 Prius in very good condition with 180k miles- only 12 years old. Driving on back roads (thankfully) and the drivers side rear wheel compelely fell off while driving. I was doing about 30 MPH and felt like there was a flat tire so I was in the process of pulling over when the whole rear assembly snapped. The wheel hit the rear quarter of the car and bounced about 100 feet down the road. I could have been on the highway and this could have been fatal I believe. Very, Very scary. As can be seen in attached photos the issue was rust from the inside. This is very concerning since there was no way for me to know this was an issue. I could have been killed or killed someone else. I believe Toyota needs to look into this since there are other Prius' out there the same thing happened to on this very thread. Although this is a Massachusetts car I have owed it since 25k miles and have maintained it impeccably. I always have the undercarriage cleaned after driving on salty roads. Safety inspection was current- only done the month before. Had that wheel bearing replaced about 2 weeks before the incident and the reputable mechanic reported no issues. There was no warning except for maybe a minute before it happened- the car was vibrating like I had a flat tire. The damage repair estimate on this was $8500. Catastrophic fail Toyota. Is this a rust issue like the Tacoma, Tundra, and Sequoia"???"

- Plainville, MA, USA

2012 Toyota Prius 5 with 105k miles. ABS, Brake, and Traction Control lights all illuminated while driving to work. Drove to the dealership and had their service department run a diagnosis for 200$. Their scanner reported CODE C1391, and that a new BRAKE PUMP and MASTER CYLINDER ASSEMBLY would need to be replaced for a total cost of $4,000. Toyota has a Customer Support Program Bulletin indicating that certain 2010-2015 Toyota Prius will experience internal malfunctions and require repair for BRAKE BOOSTER AND BRAKE BOOSTER PUMP ASSEMBLIES. Since this is a safety issue, Toyota should extend the program indefinite and repair their faulty systems.

- San Jose, CA, USA

Wednesday morning I went to start my car to go to work. I noticed the brake would not go down. It was difficult to press. I was unable to go to work safely. I brought my car to a mechanic where I was informed it was a faulty brake booster. When I researched online, I saw many many other Toyota owners went through the exact same issue. There is no recall but it-??s a huge issue and a a safety problem.

- Concord, NC, USA

ABS Pump and Actuator failed at 100,000 miles. Traction control, ebrake, ABS light came on while driving. Many other stories of Toyota vehicles with the same failure.

- San Francisco, CA, USA

My actuator is failing. This is a known issue for Priuses and a danger to those on the road. Toyota issued a voluntary service program on these parts to avoid a recall and now many are on the road with actautors that should have been replaced.

- Santee, CA, USA

ABS brake system doesn't work with three warning lights on and warning beeping sound. I'v learned that Brake actuator failed. Current mileage is only 67300.

- Glendale, CA, USA

ABS Break Lights turned ON and it need replacement. Toyota have faulty ABS this is my 3rd Prius that have the same Issue.

- Clovis, CA, USA

I started noticing a strange noise when I applied the brakes. It was an electronic type of almost grinding sound. When I looked into it, it was determined that the brake actuator was failing despite no warning lights coming on. This started around the beginning of March. Finally in the beginning of July the noise stopped and a lot of dashboard lights came on including ABS, BRAKE, and others. This is when the brake actuator actually failed, and the battery no longer was charged when the brakes were applied. This is extremely concerning that a major brake component can fail like this and affect the safety of the vehicle. I am attaching a photo of the dash that shows the lights that came on when this failure occurred.

- Holly Springs , NC, USA

In 2019, I took my Prius in for service. I reported that when I suddenly brake, the pedal feels spongy as if the brakes will not stop vehicle and lights on dash lit up. Toyota did diagnostic, no action taken by service department at Toyota dealership. I have service history documentation. On June 29, 2024 we had routine maintenance and the service department of the Toyota dealership recommended brake fluid serviced. On July 1, 2024, I was driving my child home from his summer camp and when I tried to stop the brake did not work. I started pumping the brakes several times until the car slowed and came to a stop. The lights on the dash lit up again. The brake failure put my son and I in danger. We had the car towed to the service department of the Toyota dealership. The service department sent the following information after their diagnostic. "The warning lights re-appeared after we drove it a few times. Now regarding the brake fluid service we performed, it is not related to those warning lights. Your accumulator is internally failing. The accumulator is a computer that distributes and controls the amount of pressure going into the brake system, and the computer was not untouched. Unfortunately it was bad timing and the computer started to internally fail. These vehicle's are known to have bad brake actuators, and Toyota created a type of recall for it to get replaced under no charge. Unfortunately they only cover up to 10 years and your warranty expired last year." My husband and I did not receive information regarding this recall. We did an online search to find out more about this recall and found several pages and posts of people describing the same situation.

- Los Angeles, CA, USA