2019 Toyota Rav4 hybrid, unable to fill up with fuel. With fuel light on and 30 miles of range vehicle only allows 8.8 gallons out of a 14.5 gallon tank. Causing loss of about 200 miles of range. Fuel gauge stays slightly below F even after trying to top off. Unsafe as we never know how much fuel we have and could end up stranded or overfilling.

- Edgewood, NM, USA

Fuel tank does not fill up to advertised capacity. Consistently less than full when gas pump clicks off. Multiple pumps and gas stations have been used.

- San Jose, CA, USA

No matter how many times I fill up the tank with gas, I can never reach anything over 9 gallons, and this car reportedly has a 14 5 gallon tank. The dealership already replaced my original gas tank, before that my car would never get to the F on the fuel gauge. Now it tells me I have low fuel and need to fill up, but only lets me put on 9.5 gallons max, even when it tells me I have zero miles left before empty. Since the fuel economy and size of this hybrid gas tank are what lead me to the car in the first place, I'm incredibly disappointed and have gotten nowhere with Toyota customer service. I bought the car in April and still, more than 6 months later, they don't have a fix. This is super upsetting and since this is my first experience with Toyota, I don't plan on ever buying another. Another month and I'm going to file under the lemon law because this car definitely is not what it is supposed to be and no one at the company seems to care. I've taken it in to multiple dealerships, multiple times and they tell me there is no fix yet. They don't think the issue is the fuel tank, but the system that tells you how much fuel you have left in the car, the same system that tells you your average mpg. It's telling you that your tank is empty too soon, so when you fill up, you don't really need to. While logging my trip mileage, I'm only ever able to get at most 350 miles per tank, instead of the promised over 500 miles per tank with an low-balled average mpg of 37.

- Waxahachie, TX, USA

My hybrid battery has yet to fully charge. I have only recieved double talk from 3 different service care specialist stating "the hybrid battery is never going to fully charge. And if it does, it will not last as long as the 8 year warranty." I then ask if others {owners of the Toyota Rav4 hybrid battery } have the same hybrid battery issues I have. The service care specialist all replied"all hybrid batteries have fully charged"

- Lehigh Acres, FL, USA

I purchased a 2019 rav 4 hybrid a few months ago. Each time I have filled the fuel tank, I have filled it until the fuel nozzle clicks off, but the tank never registers more than 3/4+ full. I have tried filling the tank at several different gasoline stations. I took the car back to the dealer's service dept. A few weeks ago, and they told me they could find nothing wrong, and they were able to fill the tank to full. However, I suspect that may have been accomplished by not inserting the nozzle completely into the fuel tank, because I spoke with the service department again today about the continuing problem, and that's what they told me to do. They also offered to accompany me to a gas station, implying that after decades of driving, I don't know how to fill a gas tank. Fortunately I logged onto the NHTSA website, and I see that many others have encountered the same problem. Something is wrong with the 2019 rav 4 hybrid fueling system, and the fix can't be to not fully insert the nozzle into the tank, or continue filling the tank after the nozzle clicks off. Doing so circumvents built in safety and environmental features, and is dangerous. It also negatively impacts the driving range that we have on a tank of gas.

- Wellfleet, MA, USA

Fuel tank won't fill all the way. When gas pump cuts off, tank is only partially filled. Range available is far short of advertised range. Can hold pump lever on, but this is a safety issue no matter what state you're in. Toyota dealership gives runaround without really seeming interested in fixing the problem. This is the same problem many other "fuel" entries are citing. It's been like this since purchase in April. I used April as date happened. (below). It has been 7 months and Toyota is still ignoring the problem. Have complained to dealer at least twice.

- Saint Inigoes, MD, USA

Battery does not fully charge, when I use the ev mode it will drain the battery to having only 3 green lines and wont want to access the ev mode saying battery is too low. This takes about 10 min to drain. When I go put gas I usually try to fill up the tank. I leave the pump on so it can fill automatically. At one time it clicked to where it indicates its full. When I went to drive off I noticed that the fuel indicator was lower than full tank. I though it was the gas pump. Went again to fuel up and did the same thing but this time I had to stand there to fuel up myself this time it took more gallons then it should have taken. So there is something defiantly wrong with the intake tank of this Rav4

- Glendale, AZ, USA

Gas tank will not fill. Max is between half and three-quarter fill. Called Toyota and opened an incident report. Toyota advised this is a known problem but no current fix. I drive extensively and purchased a hybrid for this reason. I cannot use the car as described. I was told to bring it to a local delearship. The dealership acted unaware of the problem. Due to my extensive travel I am concerned about the state of no forseeable solution. If this is not corrected by Toyota before lemon laws expire where I am to turn? I purchased this car at the sister dealership in Maine but reside in New Hampshire. Due to my extensive driving requirement for work I already have approx. 11,500 miles on it. I am very concerned this will hang without a solid answer and I will run out of time on miles to report under lemon law. I want the vehicle fixed but am concerned I will be left high and dry based on timing.

- Errol, NH, USA

I can only get about 10 gallons in this 14.5 gallon tank. The gas pumps clicks off at 3/4 full. I bought this car for the advertised range of about 500-550 and it is no where near that. Toyota is well aware of the problem as there are hundreds of complaints online about this same problem. I do not understand how some cars have the problem and apparently some do not.

- Young Harris, GA, USA

The 2019 Rav4 hybrid limited I purchased in April of 2019 has never allowed me to completely fill the tank beyond 8/10's full before the fuel nozzle clicks off. As the fuel is used up, the fuel gauge inaccurately indicates earlier than necessary that the vehicle is running out of fuel. Many owners have registered their frustrations about this issue on cargurus.com and rav4world.com since the issue first became apparent following the initial sales of the 2019 Rav4 hybrid. I have not found one instance where anyone is not having this issue with there 2019 Rav4 hybrid.

- Springfield, OR, USA

Vehicle's owners manual states that refule light comes on when there is only 2.2 gal left in tank. At refueling, vehicle only accepts 9-10 gallons without topping off/ forcing additional fuel. Vehicle will show less then full tank at startup after refuel. When brought to dealers attention, I was advised that Toyota was aware of the issue and no fix is available at the time.

- Lakewood, CA, USA

When filling my gas tank the fuel system does the auto shut off before the fuel tank is full. The first few times I filled the new vehicle, I put the nozzle back in the pump thinking it was full, but when I started my car, the fuel gauge registered about 2-3 ticks below the full line, so maybe 7/8 full. The next few times I continued to fill well past the automatic fuel shut off and put in at least 2-3 gallons more. This goes against environment recommendations but I should be able to get a full tank of gas on a new car, not just 9 gallon on a 14.5 gallon tank.

- Ashburn, VA, USA

Cannot completely fill the fuel tank without manually forcing the fuel after the pump shuts off. It stops filling at about 3/4 full or about 9 gallons. The fuel tank holds 14.5 gallons. It is risky and not safe to manually force fuel into the tank to get it full. You have no idea when it is full until the fuel overflows. Fuel overflow risks fire and is just one of the safety issues. I began noticing this issue after a couple fill ups this past July. It happens with each attempt to refuel.

- Quincy, MA, USA

Vehicle will not allow consistent fuel fill. Pump often shuts off well short of full tank. Usually stops around 7/8 tank. Attempting to fill the tank fully sometimes results in fuel overflow and spillage. It is impossible to consistently fill the tank anywhere near full. After a "fill", I drive 20 or 30 miles and am already at a gauge level of 3/4 tank. This is on a hybrid, with the computer showing 40+ mpg. There is a flaw in the fuel system that prevents filling the tank completely. My estimate is roughly 1.5-2 gallons below full is when the pump shuts off.

- Lees Summit, MO, USA

Unable to fill gas tank to it's fullest capacity. I find I have fill up very slowly, quits filling on an empty tank at 8 gallons, once I was able to get 10 gallons in. Fuel tank never will show that it is full. Also, the car will tell me how many miles I have left to drive. 2 times I was able to get it over 500 miles but most of the time it is under 450. I really don't believe I ever get the full miles listed.

- Syracuse, UT, USA

Ever since I first drove my Rav4 off the lot, I noticed it had a range of 580 miles to empty. I've never seen that ever since the first time I sat in the car. When I went to the fuel pump, I was only able to get in no more than 10 gallons and my meter would always show 2 ticks below full, which is about 3/4 of the meter gauge. This happened multiple times, so I tried pumping in more gas after it auto shutoff and each time it would pump a bit and then stop. If I trickled gas into the car, it would fill up eventually and the needle would finally show the needle past full and dte of 530 miles to empty. Eventually I kept having the same problem so I brought it to the dealer to get it serviced. Fuel even spilled out of my tank once and got onto my clothes when filling up my tank. They couldn't fix it so they had me come back later and replaced my entire fuel tank at my 5K mile service. Afterwards, my tank seemed to fill closer to full, but I noticed it's actually still a bit below full. Also even when driven to 0 miles left and the light being on, I couldn't get more than 10.5 gallons into the tank, and it would also show the needle a bit below full. This led me to try and drive my car and force it to empty even though it's not recommended. I put a 2.5 gallon spare fuel container in my backseat and drove it until I reached 120 miles past the empty mark, and my car told me to pull over when it's safe and to get fuel. I put in 0.2 gallons and was then able to drive to the chevron nearby and pump in about 14.055 gallons into the car. Even then, my needle was just at the full mark and not past it. I noticed that in usually able to put in another 1.5-2 gallons into the car after it auto shuts off at the pump. I don't know what else to do since they already replaced my fuel tank already and I had to drive a Toyota sienna around for a few days

- Hawthorne, CA, USA

The contact owns a 2019 Toyota Rav4. The contact noticed that the vehicle would only fill up to three fourths of a tank with fuel as opposed to the full twelve gallons that should be required. The contact took the vehicle to magic Toyota (21300 hwy 99, edmonds, wa 98026, 206-395-9200) where it was diagnosed that the vehicle was not reaching its full fuel capacity. The dealer was aware of the failure, but did not have a remedy. The manufacturer was notified and provided case number: 1910072815. The contact informed the manufacturer that he would look into having the vehicle purchased back due to the failure. The vehicle had not been repaired. The failure mileage was 350.

- Kirland, WA, USA

I can't completely fill up my 2019 Rav4 hybrid fuel tank. The fuel pump always stops way too early at around 11 gallons (estimation), even though the cars fuel tank fits 14.5 gallons. So I can only use around 80%-90% of my fuel tank capacity. Happens every time at every gas station. See attached picture. It shows the digital fuel level reported from my car to the Toyota connected services after a gas stop.

- Highlands Ranch, CO, USA

Gas tank is supposed to be 14.5 gallons but unable to fill more than 10 gallons at a time (from almost empty). After filling until the gas pump stops (on its own), gauge reads approx 1 line below F. when starting with a full tank of gas, I can only get 370 miles before the gas warning light comes on and gauge appears close to empty.

- Fishers, IN, USA

Toyota advertises the range of its 2019 Rav4 hybrid as around 550 to 590 miles on a full tank of gas, of which the capacity is 14.5 gallons. However, I've been driving mine for 2 months now and have yet to reach the 400 miles mark even when averaging 40mpg fuel economy. The fuel gauge always stops at over one bar from full. This is a well-known defect and has been widely discussed and complaint on many forums. So far Toyota and its dealerships have failed to address this issue and the most common answer customers usually get is "there's no such problem, try another gas pump". this is simply unacceptable coming from such a large and reputable automaker such as Toyota!

- San Jose, CA, USA