The contact owns a 2002 Toyota Tundra. The contact was performing maintenance on the vehicle to replace the shock absorbers when he detected that the main frame exhibited severe rust corrosion. The corrosion progressed over a period of time and resulted in thinning and warping of the frame. The vehicle is in the process of being taken to an authorized dealer for inspection. The manufacturer has been notified. The contact had concerns of the safety risk involved. The failure mileage was 92,000. The current mileage was unavailable.

- Middletown, NY, USA

Report of severe rust to the frame structure of Toyota Tundra pickup. Upon discovery of corrosion owner called Toyota and was advised to take vehicle to dealer for frame inspection. Frame was inspected and one large hole was made by dealer in frame on front drivers side. Upon questioning of dealer owner was told that the hole was minor compared to holes found on other Tundra pickups. Dealer said truck was ok to drive, but upon doing research it seems that truck would not have passed inspection if hole had been visible 1 week before. There is a clear issue with frame construction and upon contacting Toyota after inspection Toyota claims that there is no program to address issue and will not comment on vehicle safety with this intense frame corrosion. At this time there is no document provided by either dealer or Toyota that states in writing that truck is road worthy and safe to drive.

- New London, NH, USA

The contact owns a 2002 Toyota Tundra. When the contact took the vehicle to be state inspected, he was informed that the front passenger suspension sub-frame was rusted and had holes. As a result, the vehicle failed inspection. The contact took the vehicle to a repair shop to be welded, but the mechanic stated that this was not possible. He then took the vehicle to the dealer and they advised him not to drive the vehicle because it could not be repaired. Report number 0906143367 was filed with the manufacturer, but they would not assist. The current and failure mileages were 114,000.

- Rutland , VT, USA

The contact owns a 2002 Toyota Tundra. The vehicle failed inspection due to a fracture on the frame caused by excessive rust. The manufacturer advised the contact to speak with a dealer. The dealer stated that since the vehicle exceeded its warranty they would not assume any responsibility. The vehicle has not been repaired. The failure and current mileages were 40,000. Updated 05/15/09 updated 05/18/09.

- Milford, PA, USA

Cab separated from chassis. Cab is attached to chassis at 4 flanges welded to frame. 2 each 10 mm bolts connect cab to each flange. A 71 mm hole exists in flange between the 2 each 13 mm holes for the 10 mm bolts. Only 6 mm of flange steel exists between 13 mm holes and 71 mm hole. Cab separated by tearing 10 mm bolt nuts through the 13 mm holes at the 6 mm dimension. It has been my experience in aircraft structureal repair that the minimum dimension for hole spacing is 3 hole diameters (I.e., hole spacing should have been approximately 30 mm instead of 6 mm).

- Fuquay, NC, USA