My 2.7L eco boost ford explorer had a crack in the intake manifold allowing water to leak into the piston heads. This resulted in engine misfire and ultimately led to a full engine replacement. The service technicians at the dealership noted that the 2.7 L eco boost are notorious for cracked engine components due to a mismatch in metal alloy. In reference to NHTSA# EA23002.

- Pleasant View, TN, USA

I purchased this vehicle Nov. 2021 with 46,000 miles and still having warranty on it. After driving less than 3000 miles began to see large/heavy amounts of blue smoke coming from the exhaust when starting the vehicle along with random loud noise at certain times when starting. Checked the oil and it was almost 2 quarts low and oil life said only 33% left. Complained that I thought it was burning oil at the dealership and their fix was to give me a free oil change and a new air filter saying there was no problem. I continued to have these same issues over the next 2 years with no documentation by the dealership of my complaints and no solution to the continued problems. At 1 point it was over 3 qrt. low on oil with none on the ground. Then on 3- 31-24 while headed for vacation and over 3 hrs from home driving 70+ MPH lost all power to the vehicle and thankfully close to an exit on highway. Had expense of a rental to continue on vacation. Had to reach out to a friend to tow the vehicle back 3+ hrs to home. Had an independent mechanic diagnose the car finding out it was a catastrophic misfire and loss of compression in 2 cylinders. Complained to dealership who then did their own diagnostics getting same answer. The vehicle by this time out of warranty and dealership doesn't want to help with paying for a new motor. Made 2 complaints to Ford directly with zero help. All of this should've been documented at the time of complaints so when the misfire actually occurred I might've gotten some help. I can't afford a new motor so had to borrow a car from a neighbor while figuring out what to do. The dealership solution was to trade me out of it into a newer vehicle which I'm not fond of and have a significantly higher payment which I didn't want either do to having now negative equity in the trade. Now finding out there is a recall on the same issue but for different year. I would hope that they would recall all Ecoboost and there would be some compensation

- Bremen, IN, USA

Check engine light showing. Diagnostic testing shows misfire in cylinder #3. Ford dealership ran diagnostic testing ($169.95) and verified concern and found coolant intrusion cylinder #3. Advised, due to mileage (75,976 miles), replacement of long block. Replacement cost estimated at $11k. No repairs have been performed at this point due to excessive cost. Second Diagnostic test ($89.95) with independent mechanic - confirmed original verification and found evidence of wear on long block. Mechanic stated that he currently had a Ford Edge in the shop with the same issues. There is currently a class action law suit against Ford for same the issue..

- Seffner, FL, USA

Our 2018 Ecoboost Ford Explorer started releasing smoke from the tailpipe when starting in April 2023. I took it in to the Ford of Kirkland dealership in early May 2023. They kept my car for 9 weeks, and then said there is nothing wrong with it and gave it back in July 2023. The car kept having the same issue. This was while it was still under warranty about 96,000 miles. Fast forward to February 2024, the car has continued to smoke this entire time since the dealership gave it back in July. In February, I was driving home on the freeway going up hill when the car suddenly decelerated rapidly. I was able to get off the freeway and have my husband come and he got it home. We contacted the dealership (Ford of Kirkland) the same one that did nothing in 2023. They trailered it in for a look. The response we got from the service manager was that "The engine needs replaced due to scoring in the cylinder and low compression". We could not afford to pay for an engine replacement, so we wrote a letter to Ford, who responded "thank you for letting us know, but there are no recalls and it is out of warranty, so save your receipts and if a recall comes up you could potentially be reimbursed". I received this response from Ford in June 2024, so basically they were unwilling to help. Imagine my surprise that a recall was just announced today for the exact issue we have with our car in other model years, but not our model year. I would like to know my rights. I am still paying on a car that has a failed engine, with Ford basically having told me they will do nothing. As noted, this issue is confirmed by the Ford of Kirkland dealership, which I have in writing from the service manager. The car has not been inspected by the manufacturer directly, but IS available for inspection if you would like. The car has been sitting for several months now, while we try to figure out what to do. We don't have $10,000 to replace a motor that we should not need to replace.

- Snoqualmie Pass, WA, USA

The contact owns a 2018 Ford Explorer. The contact started while driving at approximately 20 MPH, the check engine warning light and several unknown warning lights were illuminated. The electrical system shut down and the engine stalled. The instrument panel became inoperable. Additionally, the power steering became inoperable and the brake pedal was depressed, but failed to respond, causing the contact to lose control of the vehicle. The vehicle drove off the road and violently crashed into a ditch. The air bags failed to deploy. The contact sustained a significant whiplash and a stiff neck. The contact had not yet received medical assistance. The contact was able to exit the vehicle through the front driver's side door. The vehicle was towed to the contact's residence. There was no police report filed. The contact stated that the front passenger's side and the front undercarriage of the vehicle were significantly damaged. Additionally, the contact stated that while attempting to restart the vehicle, the vehicle emitted smoke. The contact immediately turned off the vehicle. The dealer was notified of the failure. The manufacturer was notified of the failure and advised the contact to take the vehicle to the dealer for diagnostic testing, and to call back to file a report once the VIN was available. The manufacturer also referred the contact to the NHTSA Hotline for assistance. The failure mileage was unknown.

- Lawrenceville, PA, USA

Failed water pump/coolant leak. Vehicle will suddenly overheat and engine can seize. Vehicle will stop unexpectedly and endanger the lives of the driver, passenger and other motorists. Temperature warning and check engine light comes on only when vehicle is overheated at which point there is no coolant left. Issue has been confirmed by an independent service center. I was told that they would not touch this repair and to take it to a dealership due to the location of the water pump, it's relationship to the timing chains and the labor intensive job. The part is inexpensive. A simple Google search indicates that this is a known design problem since approximately 2011 and affects many makes and models. There are several class action law suits and a recall was issued in Canada for the same issue. Ford will acknowledge "off the books" that it is a problem but offer no financial assistance or support for their design flaw. It is an extremely costly repair for a very pricey vehicle.

- Schaumburg, IL, USA

Ford EcoBoost 2.0 engine failure at 66,000 miles as coolant has leaked into the engine compartment and oil pan. Known issue by Ford as design defect on the EcoBoost engines. Current class action lawsuit over this [XXX] et al., v. Ford Motor Company, Case No. [XXX], filed in the United States District Court for the District of Delaware. Plaintiffs have experienced the exact same failures on the EcoBoost engines. Ford issued multiple technical service bulletins (TSBs) and other service messages for vehicles equipped with EcoBoost engines. Luckily, the failure occurred at home and not while driving at highway speeds as there have been reports of fires occurring if vehicle is moving during failure. Vehicle began rough idling 7-10 days ago and check engine light showed a code for misfire of cylinder. Had plugs changed but check engine light returned and then as of today, after overheating light came on dash upon startup with clouds of white smoke coming from exhaust, checked coolant levels and it was empty and drained down into the oil pan showing milky colored oil. Again... Ford knows about this issue with EcoBoost and has since 2017 and has failed to issue recall for customer safety due to cost factors and continues to address on case by case basis with most common offer to cover partial cost of engine replacement. Most consumers don't have the financial resources to sue Ford, so they continue to take advantage of their size and financial power to abuse customers. Please take action about this known issue and review the above class action case before Ford's negligence results in consumer death or serious injury. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

- Lexington, KY, USA

Water pump failed. Coolant is leaking

- Muscatine, IA, USA

Three times within the last 4 years I have had a Map Sensor failure. I was told the first time, this is rare. I was told the second time, this never happens twice. This time I'm told that they just don't know what is causing it. Must be 3 bad sensors in a row somehow. The engine failure on [XXX] was nearly catastrophic and I nearly died. I was going 70mph on a [XXX] at [XXX]. [XXX] can be dangerous under the best conditions, this was during dangerous storms along with being at rush hour. The engine completely stalls and I lose all power to drive. The first time it happened in a parking lot in August of 2020. The second time was Sept of 2022 and I was in my neighborhood. Sunset Ford has no explanation and have repaired it and sent me on my way once again. There are no signs this will happen - it just suddenly happens and I have no ability to react due to the complete engine stall. I have also had 2 oil system failures with this vehicle. It has only 42k miles on it. I do not feel safe driving this vehicle. I don't understand how this is acceptable at all honestly. How can I feel safe driving my children in this vehicle" 5 major repairs in just over 4 years. Have the repairs been done correctly" I question why more has not been done to ensure that another catastrophic event doesn't happen that could result in death of myself or family. Even my numerous requests for information and service reports were met with resistance and what seems like attempts at hiding information from Sunset Ford. Not only could I have been seriously injured or killed, but this could have caused a large scale accident affecting many others on that hwy. This feels negligent by either Sunset Ford or by Ford Mo Co. This should not happen in a safe and reliable vehicle. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

- Arnold, MO, USA

On February 9, 2024 I was headed to work as a ICU Charge Nurse. I was driving about 65 mph on the highway and suddenly my engine failed. My engine completely turned off. I wasn-??t able to press the gas to accelerate. My steering wheel also locked so I had no control over my vehicle anymore. Eventually, smoke started to come from my engine. I nearly lost my life with no control over my vehicle. Someone could have hit me from the spontaneous failure of the engine. This was extremely traumatic for me. I bought this car from a Ford dealership and get all my services done through Ford. On January 24, 2024 I took my car to Ford for a multi-point inspection, oil change, and tire rotation. I also got a fuel system change. I had no warning lamps, messages, or any symptoms that the vehicle would fail prior to the incident. I got my vehicle towed to the dealership of purchase. They reported that it was an internal failure of the engine from a broken water pump. This is an ongoing issue that Ford is aware of. How does a water pump fail with no indication? Why hasn-??t there been a recall on Ford-??s water pump and engine failure. How many people have to lose their lives before a safety recall is issued. I was lucky to survive that but others may not be. Please help!

- Aubrey , TX, USA

Torque converter issues as outlined here: [XXX] Almost was in accident due to loss of power and slow take off from issue with transmission torque converter. Engine shaking bad when in drive or reverse while stopped. Caused two motor mounts to be damaged. One split open and leaked fluid. Those have already been replaced. Less than 60k miles this should not be an issue. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

- Shepherdsville, KY, USA

I purchased this used vehicle from Carmax 1/2022. Prior to my purchase it was a fleet vehicle. On 09/18/2023 I experienced EcoBoost engine failure.Mileage is currently roughly 49k. Incident occured 2 months outside of Powertrain warranty. The engine light would come on intermittently when driving. Took the car for a diagnostic to diagnose issue and had #3 ignition coil replaced due to misfire message. Few days later, light would come back on. After 3rd time of me going back and forth to the repair shop because of the light coming back on and vehicle drive not being as smooth as it usually is, I took the car to Ford dealer service center, where I was advised that this is a known issue, but no recall has been issued at this time. In addition, I was told that this engine is on back order and will not ship out until March 2024. A loaner car has not been provided and my extended warranty covers 5 days at $35/day, that is it. I will be without a vehicle for 6 months. Prior to this incident in 2022 I had a transmission issue. Powertrain warranty was still in effect so Ford covered it. I was without a vehicle for about 3 weeks for that repair. This has been a very dissapointing experience for a vehicle that is 5 years old and under 50k miles.

- Chamblee, GA, USA

The contact owns a 2018 Ford Explorer. The contact stated that while driving at approximately 80 MPH, the vehicle stalled without warning. The contact stated that she was able to coast the vehicle off the roadway safely. The vehicle was then towed to an independent mechanic where the failure could not be duplicated; however, the failure recurred. The contact stated that while driving at an undisclosed speed, the vehicle stalled without warning. The contact stated that a message then flashed on the instrument panel -??Full Accessory Active-??. The contact stated that the following day, she attempted to start the vehicle, but the engine failed turnover. The contact stated that she waited approximately 30 minutes to an hour and was able to restart the vehicle. The vehicle was taken back to the independent mechanic, but the failure could not be duplicated. The failure recurred. The vehicle was not repaired. The dealer was not notified of the failure. The manufacturer was notified of the failure and the contact was provided a case number and advised to contact the NHTSA Hotline. The failure mileage was approximately 79,008.

- Springdale, OH, USA

As I was driving on to the grocery store on a stop light I heard a rattle sound deflecting to another vehicle, the other vehicles driver heard the noise and noticed a puddle of water, and notified me. Emediatly i pulled over. Indeed, there was leak, unfortunately couldn't tell where it was coming from.I Called my mechanic, and a tow truck.My mechanic called me today October 11,2023 to notify me that the water pump had failed.He asked me if there had been any warning sings or temperature change, I responded no.He told me that if the incident had happened on the highway, I might have caused damage to the engine and potentially the vehicle might have shut off do to over heating.Keep in mind that my 2018 ford explorer only has 70,000 miles.Now I'm stuck with a bill of 1,400 dollars.Im gonna get an update tomorrow October 12,2023 on my vehicle status, if there was anything else damaged do to the water pump failure.No lights or warning sings were lid on my dashboard.

- San Diego, CA, USA

The car had catastrophic engine failure. It had zero mechanical issues and all routine maintenance. It started rough a few times. Which I now know was a misfire. It then overheated while driving. Brought to a mechanic who said it was a blown head gasket. The coolant leaked into the oil. Engine had to be replaced at 102,000 miles.

- Easton , MD, USA

The contact owns a 2018 Ford Explorer. The contact stated while driving at an undisclosed speed, the service engine warning light illuminated. The vehicle was taken to the dealer, who performed a software update; however, the failure recurred. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was unknown.

- Phoenix, AZ, USA

EXHAUST SAFTEY ISSUE / MY CEL CAME ON LEAVING WORK ON 9/25, SCANED CODE AND GOT A CODE OF P0430 (CATALYTIC CONVERTER BANK 2) I FOUND A CUSTOMER SATISFACTION PROGRAM ISSUED ON 06/13/19 -(PROGRAM #19M01) ON THIS TO REPLACE UNDER AN EXTENDED WARRANTY. THE ISSUE IS WARRANTY COVERAGE IS 11 YEARS OR 120,000 MILES. THE CODE CAME UP AT 120,325 JUST OUTSIDE THE WARRANTY EXTENSION, FORD IS UNWILLING TO EXTEND THIS COVERAGE PAST THE 120 MILE MARK, tHIS CAR ALSO FALLS UNDER ANOTHER PROGRAM THAT WAS ISSUED 01/26/23 (PROGRAM# 22M06) STILL FORD REFUSES TO COVER UNDER WARRANTY FOR THIS SAFTY ISSUE

- Wentzville, MO, USA

The contact owns a 2018 Ford Explorer. The contact stated while driving 35 MPH, the contact heard an abnormal sound. No warning light was illuminated. The vehicle was diagnosed by a dealer and confirmed that the failure was with the power take off unit internal failure and was leaking fluid. The vehicle was not repaired. The manufacturer was made aware of the failure and confirmed that the vehicle was not under warranty. The failure mileage was approximately 108,000.

- Port Washington, WI, USA

The contact owns a 2018 Ford Explorer. The contact stated that coolant was leaking from the engine and the temperature gauge indicated that the engine was hot. The vehicle was taken to an independent mechanic and the water pump was replaced; however, the contact stated that the failure recurred. The vehicle was taken to a dealer and the contact was informed that the water pump had failed again. The contact was provided an estimate for the repair. The manufacturer was notified of the failure. The vehicle was not repaired and remained at the dealer. The failure mileage was 81,135.

- Winton, CA, USA

Leaking exhuast fumes into the cab.

- Sacramento, CA, USA